Mgr (P&F)

1 day ago

India Bajaj Auto Full time ₹ 12,00,000 - ₹ 24,00,000 per year


Division



Engineering



Department



Press & Fabrication



Level / Grade



L3



Functional Area



Operations



1



Job Title



Manager – Press & Fabrication



2



Reporting



Functional reporting to :  VP – Press & Fab



3



Background

i) Educational Qualification



Desirable: Engineering Graduate



ii) Experience



Minimum:  5



Maximum: 8



iii) Age Limit



Minimum:  25



Maximum:  35



4



Job Role & Responsibilities



Role:  

Planning & Development of process, Equipment, Tooling & automation for 2 Wh.& CVs Press Parts



Process Planning


• Design simplification & rationalization by drawing study of new parts & identifying DFM, PQS-CTQ points for Sheet metal parts & tubes.


• Devise standard  process & process parameters.


• Explore AI driven processes

Defect free fast product Introduction


• Development lead time reduction of tooling/ equipment  for fast product introduction


• To establish necessary Poka-Yoke/interlocks for fool proof manufacturing process of sheet metal parts.

Flawless Manufacturing & Product quality enhancement


• Study & resolve quality issues reported by plant & field


• Improve process reliability to get zero defect part supplies.


• Aesthetics improvement of visible parts.

Cost reduction & Capital Investment avoidance


• To generate VAVEs for part cost reduction


• Right sizing of equipment for Capital investment avoidance.

Green processes


• Adaption of Green processes.


• Explore Resource conservation.



5



Competency Requirements



Technical/ Functional:


• Thorough knowledge of Stamping processes , Hydroforming process


• Expertise in understanding process simulation and tooling design


• Expertise in setting stamping process parameters for Forming, cutting & Hydroforming processes


• Analytical capability to analyze & resolve the defects reported.


• Thorough knowledge about process/ tool Tryout & proving procedure.


• Knowledge about automotive industry standards and regulations, applicable.

  • Excel, Power Point, SAP, Team Centre, NX Unigraphics, forming Simulation analysis (e.g. Pam-stamp)


Behavioral



Specific expertise required for functional area:



6



Likely sources



Organization example :

 

OEM's - Honda Motorcycles & Scooter India , TVS Motors , Tata Motors , Honda Cars India , Maruti Suzuki



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