MGR (MATLS-F&M CD Engine)

2 days ago

India Bajaj Auto Full time ₹ 15,00,000 - ₹ 25,00,000 per year


Division



BAL - Akurdi



Department



Materials



Level / Grade



L3 / EX



Functional Area



Component Development – Forging & Machining



1



Job Title



Component Development Manager



2



Reporting



Functional reporting to: Divisional Head (CD F&M)



3



Background

i) Educational Qualification



Desirable: B.Tech/ M.Tech (Mechanical) - IIT / NIT



ii) Experience



Minimum:  7 years



Maximum:  12 years



iii) Age Limit



Minimum:   27 years



Maximum:  34 years



4



Job Role & Responsibilities



Role: Component Development – Gears and Shafts



Responsibilities:



Development of Gears and Shafts by hot & cold forging at Vendor end



Drawing Feasibility & DFM Closure -
- Part drawing feasibility Study and closure of DFM comments with R&D & Vendors
- Preparation of initial feasibility which includes Forging dies /Cold forging tool design, Tonnage calculations, Forging Simulation study.



Vendor Support & Sample Development / Project Execution -
- Selection and development of potential vendors (T1 & T2) - RFQ feasibility Study, preparation of comparative chart and selection of best vendor
- Selection & Procurement – MFGT (Machines, Fixtures, Gauges & Tools) Techno commercial discussion
- Provide strong technical support to vendors, SIR and process improvement
- Plan, co-ordinate and execute development plans within timelines at Vendor end by identifying & resolving the constraints, risks & bottle necks and quality issues.
- Preparation & review of process documents such as PFMEA, PFC, Process Sheets (IPO), SPC, MSA, FTG, FPIR.



Techno-Commercial Estimation (Zero-Based Costing) -
- Preparation of Techno-Commercials based on Zero-based costing, Calculation of Cycle time for CNC, VMC and other applicable processes



Capacity Enhancement & Process Optimization -
Capacity process improvement analysis and enhancement, budgeting and techno-commercial synthesis with Vendors.



5



Competency Requirements



Technical/ Functional -



In-depth understanding of forging and Gear machining processes -
Hands on experience with processes – Hot forging, Cold forging, CNC, VMC, Broaching, Hobing, Shaping, Shaving, Teeth grinding, teeth honing, bore honing and good knowhow of Heat Treatment for Gears & shafts



Aware of Automotive standards applicable for Gears and Shafts - Din / JIS - Gear microgeometry interpretation & problem solving - Conversant with latest trends in Gear manufacturing



Well versed with GD&T and tolerance stack up analysis, AutoCad, Unigraphics, Kisssoft, MS Office, ForgeNXT



Good troubleshooting and problem-solving abilities with proven ability in driving process improvement and cost savings (Alternate sourcing & VA/VE).



Technical & cost benchmarking with competitors in global industry



Behavioral -
- Excellent communication, negotiation & interpersonal skills with strong analytical, team building capabilities.
- Strong relationship building & interpersonal skills, possessing a positive & flexibility-oriented attitude.



6



Likely sources



Organization –
Preference for OEM's Component development and R&D proto shop group ---
Hero MotoCorp, Maruti, Any 2W/4W Manufacturer ++



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