Global Dfmea Facilitator

2 days ago

Pune, India Tenneco Full time

***

**Duties & Responsibilities**
- Design FMEA Facilitator: Lead the implementation of the Tenneco FMEA process to the regional organization.
- Evaluation and tracking of regional FMEA related skills and prepare and manage FMEA engineering competency matrix
- Arrange, manage and conduct FMEA training, ensure training material remains current and representative to Tenneco’s standards
- Ensure DFMEA content quality, consistency of nomenclature, and normalization of scoring across all projects
- Develop and maintain a DFMEA database to manage document maturity and versioning
- Develop and maintain (KPI) metrics on status, completeness, and quality of project DFMEA documents
- Track and deploy lesson learned from projects and feedback into the generic DFMEA content
- Accountable for ensuring DFMEA’s for all projects are completed to Tenneco FMEA standards and quality. Includes the tracking of risk metrics and managing a DFMEA action tracker for each project team
- Follows the Tenneco launch process timing to ensure project DFMEA document meets the required maturity level in accordance with each program gate
- Work extensively as a mentor to provide guidance and training to engineering teams
- Support failure analysis and problem solving activities to ensure DFMEA documents reflect risk identifiers
- Reviews Design Change Notices and ensures FMEA document change process is followed to assess design change risk as needed with the Design Release Engineer.
- Creation of DFMEA report for respective project Design and Manufacturing Sign-Off meetings
- Lead system/subsystem/component generic DFMEA initiatives in conjunction with Global Systems Engineering team
- Advocate for the NA regional team during the implementation of new AIAG/VDA DFMEA standards.
- Manage and maintain Tenneco FMEA software tools and templates, and develop strategies for conversion into customer specified FMEA formats
- Conduct continuous improvement activities such as template management, new methods development, and integration of industry standard FMEA process enhancements
- Interface with customers as the lead Tenneco FMEA expert to ensure alignment
- Ready to reflect time zone shifts in between NA and EU in working time
- Other duties as assigned

**Required Skills & Experience**
- Minimum requirement is a B.E with at least 5 years’ experience
- Automotive Engineering background
- Strong written and verbal communication skills in English language
- Adheres to automotive industry standards like VDA and AIAG, company procedures and customer requirements
- Demonstrated experience to develop and manage DFMEA and DVP&R
- Experience facilitating FMEAs and leading cross functional team meetings
- Project management skills maintaining timing targets in a dynamic and multi-tasking environment
- Ability to prioritize and adapt to a rapid changing environment while balancing multiple responsibilities
- Knowledge of durability, mechanical testing, CAE analysis applied to either fluid flow, stress, strain or vibration a plus but not required
- Experience with DFMEA software such as PLATO Scio or PLATO e1ns a plus
- Proven knowledge of AIAG 4th Edition, or VDA 6.3, or AIAG-VDA 1st Edition DFMEA handbooks
- Level of role depends on experience and qualifications

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