Staff Qc

**Designation**:Assistant Officer

**Updated**:February 08, 2025

**Location**:Madhya Pradesh, India

**Organization**:Cement

**Job Purpose**:
To support SH QC by daily testing of PP bag as per SOP with in time and report to materials department to meet out the dispatch requirement.

**Job Context & Major Challenges**:
Job Context: Job Context: - UltraTech Cement Ltd. is the largest manufacturer of grey cement, Ready Mix Concrete (RMC) and white cement in India. The Company has a consolidated capacity of 137.85 Million Tonnes Per Annum (MTPA) of grey cement. UltraTech has 23 integrated manufacturing units, 29 grinding units, one Clinkerisation unit and 8 Bulk Packaging Terminals.
Maihar Cement Works is a modern cement plant with a high level of automation, computer-aided data acquisition & sophisticated control system, which ensures quality at every stage of production. The Unit is strategically located at Sarlanagar at a distance of about 8 Kms from the town of Maihar on Maihar-Dhanwahi Road in Satna District of Madhya Pradesh. About 45 Kms South-East of Satna, a hub of Cement Industries in India. Maihar is situated at the Main Railway line of Howrah-Mumbai. It is one of the famous dots in the mythological map of India and also regarded as the abode of Goddess Sharda.
The Unit has a clinker production capacity of 3.0 MTPA, Cement Production capacity of 4.2 MTPA & manufactures OPC 43, OPC 53 & PPC grade of cement with Environment clearance for cement production capacity enhancement to 6.0 MTPA. Unit also has a solar power plant of installed capacity 12.5 MW DC / 8.75 MW AC and is equipped with the latest technology & equipment’s. The Normal Power requirement of the Unit is about 47.5 MW which is being met through our two nos. TPP of a total capacity of 2 x 15.7 MW. We have also a contract demand of 22 MVA with MPPKVVCL.
There are four townships (Staff Colony, Bank Colony, Juda Nala Colony and Mines Colony) adjacent to plant with facilities like 30 room guesthouse, sports & recreation club with swimming pool, temple, 30 bedded Hospital, garden, playground, children park, etc. Unit also facilitate CBSE Affiliated School within colony premises and College about 500 mtr from Staff ColonyThere are four townships (Staff Colony, Bank Colony, Juda Nala Colony and Mines Colony) adjacent to plant with facilities like 30 room guesthouse, sports & recreation club with swimming pool, temple, 30 bedded Hospital, garden, playground, children park, etc. Unit also facilitate CBSE Affiliated School within colony premises and College about 500 mtr from Staff Colony.

The position holder is critical to ensure that products (Raw material and Finished product) meet quality and comply with the statutory compliance standards by leading and guiding the chemical testing aspects.

Job Challenges:Major Challenges:
1.Market fluctuation often pose challenge in inventory management specially in optimal resource utilization
2.Dynamic raw mix has complexities associated with it in terms of using industrial waste, other alternate materials hence hazard management, meeting strength criteria and market demands becomes challenging
3.Anticipating customer impact with using different compositions of raw material.

**Key Result Areas**:
**KRA (Accountabilities) (Max 1325 Characters)**

**Supporting Actions (Max 1325 Characters)**
- KRA1
- Maintenance and Calibration of equipment
- Monthly calibration of bag testing machine and timely maintenance to avoid the break down.
- KRA2
- Proper Testing
- Collection of Samples
Test the sample of Bag as per SOP to meet out the requirements.
Maintaining report and upload the data in SAP.
- KRA3
- Compliance under statutory requirements
- 1.Collect & compile data for filing of returns/forms.
2.Maintaining record as per statutory Requirement
3.To coordinate during External Audit and ensuring no non-conformities
4.To support in complying to the observed non-conformities within stipulated timelines
- KRA4
- Focus on SHE (Safety, Health & Environment) along with Sustainability initiatives
- Ensuring 100% compliance of all safety standards and all applicable recommendations related to their concerned area.
- Educating Staff, WB and CL Manpower to perform their jobs safely while improving their awareness on the Job they are performing, associated hazards and measures to perform the jobs safely while escalating unsafe acts and behaviors to their seniors.
- Timely conducting scheduled SO round and Walk Through Rounds, ensuring reporting of accidents, incidents and near misses on occurrences in the area of concern in system.
- Reporting all major and minor Incidents, investigation of incidents & closing all recommendations as per timeline mentioned in Incident Investigation Standard & Procedure
- To conduct daily Tool Box Talk as schedule and before start the job any critical job along with SWP
- Adhering of all safety precautions on the site and off the site
- Achieving 100% compliance with Process Safety Management