Manufacturing Process Optimization Lead

6 hours ago

Agra, Uttar Pradesh, India beBeeManufacturing Full time ₹ 20,00,000 - ₹ 30,00,000

Job Summary:

We are seeking a seasoned Manufacturing Operations Specialist with a proven track record in driving process efficiency and productivity. This role is responsible for overseeing the development and implementation of robust manufacturing processes, ensuring smooth integration of new parts into production while maintaining quality, timing, and cost standards.

Key Responsibilities:

  • Collaborate with cross-functional teams to embed design for manufacturability (DFM) and design for assembly (DFA) principles early in the product lifecycle.
  • Lead process readiness reviews and capability studies during the development of new parts and products.
  • Develop, validate, and optimize manufacturing processes, tooling, and fixtures for new components and assemblies.
  • Own process development plans, including process flow diagrams, PFMEAs, control plans, and work instructions.
  • Interface with suppliers to support the development, qualification, and industrialization of externally manufactured components.

Launch & Scale-Up:

  • Support pilot builds, prototypes, and low-rate initial production (LRIP) to validate manufacturing feasibility and ensure process stability.
  • Coordinate with production teams to ensure a smooth transition of new parts/products into full-scale manufacturing.
  • Monitor process KPIs during ramp-up and initiate continuous improvement actions where necessary.

Cross-functional Collaboration & Technical Leadership:

  • Act as the technical liaison between engineering, quality, supply chain, and operations for all NPI and part development activities.
  • Participate in design reviews, change management (ECO/ECR), and stage-gate or APQP processes.
  • Mentor junior engineers and support knowledge transfer across engineering and production teams.

Quality, Compliance & Documentation:

  • Ensure new parts and processes meet all quality, safety, and regulatory requirements.
  • Create and maintain all necessary documentation including process validation reports, first article inspection (FAI), and PPAP/FAIR packages.
  • Support root cause analysis and corrective actions for development-related quality issues.

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