
Operations Excellence Specialist
3 days ago
Job Purpose:
To oversee the mechanical maintenance function of an automotive sheet metal manufacturing facility, ensuring optimal machine performance, reliability, and efficiency across production lines.
- Maintenance Strategy & Execution:
- Develop and implement proactive, predictive, and breakdown maintenance plans for all equipment.
- Optimize Equipment Functionality: Ensure smooth operation of fabrication machines, welding lines, paint shop equipment, assembly lines, utility systems, and electrical & automation systems. Minimize downtime and ensure availability of critical spares.
- Team Leadership: Lead, guide, and supervise a team of engineers, supervisors, and technicians across multiple shifts. Conduct skill upgradation programs for maintenance staff on new technologies.
- Continuous Improvement & Cost Optimization: Apply Total Productive Maintenance (TPM), Kaizen, 5S, and root cause analysis to reduce repetitive breakdowns. Drive automation upgrades and energy-saving initiatives to optimize maintenance costs while improving machine reliability.
- Safety & Compliance: Ensure adherence to statutory requirements for pressure vessels, boilers, electrical systems, and environment. Maintain documentation for ISO and IATF audits.
Key Skills & Competencies:
- In-depth knowledge of automotive sheet metal machinery and utilities.
- Expertise in hydraulics, pneumatics, robotics, automation, and control systems.
- Strong analytical and problem-solving skills.
- Excellent team leadership and cross-functional coordination abilities.
Qualifications & Experience:
- Bachelor's degree in Mechanical Engineering or equivalent.
- 15-20 years of experience in mechanical maintenance in the auto or auto-component industry, with at least 5+ years in a leadership role.
- Hands-on exposure to robotic welding, paint shops, CNC fabrication equipment, and utilities.
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