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Assistant Manager

5 months ago

chennai, India ZF Group Full time

Req ID Chennai, India

JOB DESCRIPTION

TITLE: Mechanical Design Engineer - Steering- Casting

FUNCTION/BUSINESS UNIT/ENTERPRISE: Product Engineering

REPORTING TO: Product Engineering Team Leader

REPORTS: Not applicable

SCOPE AND IMPACT OF POSITION ON THE ORGANIZATION:

Pitman Arms/Steering Columns/Hydraulic Steering Gears/Hydraulic Pumps require support to maintain current product lines through Engineering Changes and new product releases for new customer applications.

MAIN RESPONSIBILITIES:

· Support lead engineer in assessing customer & legal requirements, in identification of gaps

and in translation into technical requirements

· Plan mechanical design tasks and support lead engineer in calculating development cost and

timing

· Develop product concepts according to technical requirements and field experience

· Evaluate different concepts (own, competitors, suppliers) to find best cost option using DFA &

6sigma methods

· Consider design rules & standards, foster standardization

· Incorporate technical calculations and simulations as well as test results in the design

· Define materials and production processes for new components in alignment with experts

· Initiate and follow-up patent analysis’ and identify ideas for own patents.

· Create prototype documentation & plan prototypes

· Perform & maintain Design FMEA, risk assessment, define SC, CC

· Instruct supporting personnel (e.g. draftsman)

· Create and change series documentation, maintain serial devices with respect to cost

· Maintain product with respect to quality and field claims

· Propose design changes to reduce cost

· Create and change series documentation, (drawings, Test Instruction, DFMEA etc)

· Support evaluation of product and tooling cost, follow up cost targets

· Interface and communicate with S&P and suppliers, M&L and other functions to ensure

simultaneous engineering for process and supplier development

· Prepare and participate in design reviews, share experience and knowledge

· Propose redesign ideas for cost reduction

EXPERIENCE:

Bachelor Mechanical Engineering, or Mechanical Engineering Technology Minimum 3 year’s of experience in the area of Mechanical Design, preferably with an Automotive related company. Experience designing castings, machined parts, and complex assemblies. Knowledge in GD&T and complex tolerance stack up analysis across multiple components. Extensive CREO 4.0 experience. Working knowledge in UG-NX. Windchill PLM and Work Group Manager Interface working knowledge preferred.

PROFILE:

· Degree in Engineering

· Good knowledge about WABCO products and system functions

· Knowledge of CAD & PLM systems

· Fluent in English

· Literate in FMEA systematic and tools

OUTPUT:

· Mechanical concepts

· Technical product documentation (drawings, specifications, technical instructions, BOM etc.)

· Cost estimates

METRICS:

· Delivery of product documentation on time and in budget

· First time right, means no rework due to inappropriate designs vs. PDS

· Compliance to Design-to-Cost targets

· Cost reduction ideas

· Next generation concepts

INTERNAL INTERACTIONS:

· Central PE units

· Lead Engineers

· S&P, M&L, Claims

EXTERNAL INTERACTIONS:

· Customers

· Suppliers

· Service Providers

LOCATION: Ambattur, Chennai – India

TRAVEL REQUIREMENT: 10%