Lead Engineer/Deputy Manager

2 months ago


Oragadam, India Danfoss Full time
Job Description

We are seeking a self-driven Senior Manufacturing Engineer/Specialist who will be part of Danfoss India Drives Supply Chain Technology team. To be successful in this position, it is important that you have leadership experience as well as in-depth knowledge of Lean Manufacturing, Digitalization, Industry 4.0 on shopfloor, and automation for manufacturing processes. You have a technical background as either a Manufacturing Engineer or Industrial Engineer. Experience in manufacturing industry which is related to EMS or Electronics Product development and manufacturing is a plus

Job Responsibilities
  • Use of lean manufacturing concepts to continuously optimize manufacturing processes for improved production flow, reduce costs, improve quality, and expanded capacity.
  • Extensive work with the design engineering to apply DFA/DFM concepts for reduced cost and highest quality and participate in the DFMEA process
  • Very good knowledge & experience in Capacity analysis as per the forecast to match the Takt Time, Elementary time estimation, Differentiation tree and process flow simulation tools.
  • Deliver required manufacturing process flow charts, PFMEAs, control plans and detailed work instructions for new products/processes
  • Analyses and plans work force utilization, space requirements and workflow, and designs layout of equipment and workspace for maximum efficiency
  • Develops, evaluates, and improves productivity using Lean tools such as: line balancing, Kaizen, Poka-Yoke, Root Cause Analysis, Standard Work, and Value Stream Mapping
  • Provide CAPEX estimates and justifications for manual vs. automatic equipment selections and timing
  • Very Strong proficiency in 2D Auto CADD which helps us to create production line layout, Production  jigs and fixtures design etc.,
  • Design fixtures and tooling for manufacturing processes
  • Establish packaging requirements for incoming and outgoing material
  • Accountable until Product/Process and Flow have reached the required level of robustness and efficiency as committed with Supply Chain operations
  • Good knowledge in developing complete assembly line with end-to-end ownership.
  • Good knowledge in manufacturing methods and maintenance
Background & Skills
  • Bachelor’s Degree in Industrial, Manufacturing, Mechanical Engineering. 
  • 10+ years of experience in manufacturing industry is preferred.
  • Six sigma lean manufacturing training and experience.
  • Experience with the PPAP process for launches with new products and customers.
  • Manufacturing feasibility study of the new product with the detailed analysis of DFA (Design for assembly) methodology collaborating with product design team.
  • Regular monitoring and reporting of performance of equipment.
  • Learn new technologies/equipment by proper testing/evaluation.
  • Simulates flows and capacities and optimize process yield
  • Good knowledge in Pneumatic elements & sensors.
  • Good knowledge in ergonomic and safety standards.
  • Very good knowledge in MTM (Methods Time measurement) analysis.
  • Very good knowledge in material handling equipment.
  • Very good knowledge in VSM 
  • Good knowledge in Digitization in assembly process & Industry 4.0 initiatives.
  • Very good Knowledge in MES, AR, VR, E2E Traceability, Robots, Intelligence Vision system, Smart machines, 3D Printing etc. 
Danfoss – Engineering Tomorrow

At Danfoss, we are engineering solutions that allow the world to use resources in smarter ways - driving the sustainable transformation of tomorrow. No transformation has ever been started without a group of passionate, dedicated and empowered people. We believe that innovation and great results are driven by the right mix of people with diverse backgrounds, personalities, skills, and perspectives, reflecting the world in which we do business. To make sure the mix of people works, we strive to create an inclusive work environment where people of all backgrounds are treated equally, respected, and valued for who they are. It is a strong priority within Danfoss to improve the health, working environment and safety of our employees.

Following our founder’s mindset “action speaks louder than words”, we set ourselves ambitious targets to protect the environment by embarking on a plan to become CO2 neutral latest by 2030.

 


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