Quality Manager

22 hours ago


Bengaluru, Karnataka, India Nexsys Controls Pvt Ltd Full time ₹ 6,00,000 - ₹ 12,00,000 per year

Job Description

Position: Quality Manager - Automotive Design & Manufacturing

Department: Quality Assurance

Location: Bangalore

Salary Package: INR 6,00,000 to 12,00,000 per annum

Employment Type: Full-time

Minimum Qualification

Bachelor of Engineering (B.E.) / Bachelor of Technology (B.Tech) in: Mechanical / Industrial Production / Aerospace / Electrical / Electronics

Experience Required

Minimum 5 years of progressive experience in quality management within the automotive design and manufacturing industry.

Job Overview

The Quality Manager will lead and manage all quality assurance and control activities for automotive products and manufacturing processes. The role ensures compliance with customer and regulatory quality standards, drives continuous improvement initiatives and risk management, and leads the quality team to uphold superior product reliability, safety, and customer satisfaction.

Key Responsibilities

Quality Management System (QMS)

  • Develop, implement, and maintain Quality Management Systems aligned with IATF 16949, ISO 9001, and customer-specific requirements
  • Ensure compliance with automotive industry standards and regulatory requirements
  • Manage and maintain quality documentation, procedures, and work instructions
  • Lead quality management reviews and drive strategic quality objectives

Product Quality Planning & Control

  • Lead Advanced Product Quality Planning (APQP) activities for new product development and existing product improvements
  • Manage Production Part Approval Process (PPAP) submissions and approvals
  • Conduct and facilitate Failure Mode & Effects Analysis (FMEA) for design and process
  • Develop and implement Control Plans for manufacturing processes
  • Oversee Statistical Process Control (SPC) implementation and monitoring

Audit & Compliance

  • Plan, conduct, and oversee internal quality audits and process audits
  • Coordinate external audits for IATF 16949, ISO 9001, and customer-specific assessments
  • Ensure corrective actions from audit findings are implemented effectively
  • Maintain compliance with environmental and safety regulations

Quality Analysis & Continuous Improvement

  • Analyze quality metrics including scrap rates, defect levels, first pass yield, customer complaints, and warranty data
  • Facilitate root cause analysis and lead problem-solving teams using 8D, 5 Whys, Fishbone diagrams, and PDCA methodologies
  • Drive continuous improvement initiatives using Lean Manufacturing, Six Sigma, and Kaizen principles
  • Establish and monitor Key Performance Indicators (KPIs) to track quality objectives
  • Implement corrective and preventive actions (CAPA) to eliminate non-conformances

Supplier Quality Management

  • Collaborate with procurement and suppliers to ensure incoming material quality
  • Conduct supplier quality audits and capability assessments
  • Monitor supplier performance and drive improvement initiatives
  • Manage supplier non-conformance and corrective action processes

Team Leadership & Development

  • Supervise, train, and mentor quality engineers, inspectors, and technicians
  • Build and develop a high-performing quality team
  • Conduct performance evaluations and provide constructive feedback
  • Foster a culture of quality awareness across the organization

Customer Interface & Satisfaction

  • Act as the primary point of contact for customer quality concerns and escalations
  • Manage customer complaints, warranty claims, and field failure analysis
  • Participate in customer quality meetings and presentations
  • Drive improvements based on customer feedback and Voice of Customer (VOC) data

Cross-Functional Collaboration

  • Collaborate with design, production, procurement, and engineering teams to ensure quality is built into products and processes
  • Participate in new product development reviews and design validation
  • Support manufacturing with quality issue resolution and process optimization
  • Coordinate with maintenance and production planning for quality-related initiatives

Skills and Competencies

Technical Skills

  • Strong knowledge of automotive quality standards: IATF 16949, ISO 9001, VDA 6.3
  • Proficiency in quality tools and methodologies: APQP, PPAP, FMEA, MSA, SPC, Control Plans
  • Experience with core quality problem-solving techniques: 8D, 5 Whys, Fishbone analysis, Pareto analysis
  • Familiarity with Lean Manufacturing and Six Sigma principles (Green Belt or Black Belt certification preferred)
  • Understanding of automotive manufacturing processes: machining, assembly, welding, casting, plastic molding
  • Knowledge of measurement systems, inspection techniques, and metrology
  • Proficiency in quality management software and statistical analysis tools (Minitab, SAP QM, or equivalent)

Leadership & Management Skills

  • Excellent leadership and team management capabilities
  • Strong decision-making and problem-solving abilities
  • Ability to influence and drive change across the organization
  • Project management skills with ability to handle multiple priorities
  • Strategic thinking with focus on continuous improvement

Communication & Interpersonal Skills

  • Effective communication skills for liaison with customers, suppliers, and internal stakeholders
  • Strong presentation and reporting skills
  • Ability to work collaboratively in cross-functional teams
  • Conflict resolution and negotiation skills
  • Customer-focused mindset with commitment to excellence

Personal Attributes

  • Detail-oriented with analytical mindset
  • Ability to work under pressure and meet tight deadlines in a fast-paced environment
  • Self-motivated with proactive approach to problem-solving
  • Adaptable to changing business needs and requirements
  • Commitment to maintaining highest quality and safety standards

Preferred Qualifications

  • Six Sigma Green Belt or Black Belt certification
  • IATF 16949 Internal Auditor or Lead Auditor certification
  • Experience in automotive tier-1 or OEM manufacturing environment
  • Knowledge of automotive electronics, embedded systems, or aerospace quality standards (AS9100)
  • Familiarity with Product Lifecycle Management (PLM) systems
  • Experience with military or defense product quality requirements (MIL-STD)

Working Conditions

  • Office and manufacturing floor environment
  • May require occasional travel to customer sites, supplier locations, or other company facilities
  • Standard working hours with flexibility for urgent quality issues or customer requirements
  • Use of personal protective equipment (PPE) when on manufacturing floor

Company Benefits

  • Competitive salary package: INR 6,00,000 to 12,00,000 per annum (based on experience and qualifications)
  • Performance-based incentives and annual bonuses
  • Health insurance and medical benefits
  • Professional development and training opportunities
  • Career growth opportunities within the organization

Application Instructions

Interested candidates meeting the above qualifications should submit their updated resume to:

Email:

Subject Line: Application for Quality Manager - Automotive

Job Types: Full-time, Permanent

Pay: ₹600, ₹1,200,000.00 per year

Benefits:

  • Food provided
  • Health insurance

Work Location: In person


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