Electrician - Level II

1 week ago

Phaltan, Maharashtra, India Cummins Full time ₹ 12,00,000 - ₹ 24,00,000 per year
Description

As a Controls & Automation Technician/Engineer at Cummins, you will perform electrical maintenance, troubleshooting, programming, and support tasks to ensure manufacturing equipment operates safely, efficiently, and reliably. You will work cross-functionally with teams to install, program, and optimize industrial automation systems, while adhering to safety, quality, and operational standards. This role supports continuous improvement through innovation in control systems and contributes to TPM (Total Productive Maintenance) activities.

Key Responsibilities: Health, Safety & Environment (HSE):
  • Follow all HSE policies, procedures, and protocols.
  • Identify, correct, and report safety hazards.
  • Use appropriate PPE and participate in HSE training.
  • Promote a culture of safety and environmental responsibility.
Equipment Maintenance & Support:
  • Perform electrical repairs and scheduled maintenance on manufacturing equipment.
  • Conduct bench testing and debug electrical systems and software.
  • Provide support for PLC-based hardware/software installation and troubleshooting.
  • Maintain clean, safe, and organized workspaces.
Controls & Automation Engineering:
  • Program, test, and maintain PLC/HMI systems using tools such as Siemens TIA Portal, GX Works, RS Logix, etc.
  • Implement and support SCADA systems, including Ignition SCADA and SQL database integration.
  • Integrate control systems with MES and manufacturing databases.
  • Install and configure sensors, actuators, and drives (e.g., Cognex, Siemens G120).
Continuous Improvement & Technical Development:
  • Drive automation improvements and cost-reduction initiatives.
  • Prepare cost estimates and appropriation requests.
  • Participate in TPM teams to enhance safety, process flow, and equipment performance.
  • Collaborate across departments to resolve constraints and meet production goals.
Communication & Collaboration:
  • Communicate technical information effectively to peers, supervisors, and support teams.
  • Contribute to knowledge sharing and training initiatives.
  • Support a customer-centric and results-driven culture.
Responsibilities
Qualifications:
  • High School Diploma or equivalent required.
  • Diploma in Electronics, Controls Engineering, Mechatronics, or a related technical field preferred.
  • This position may require licensing to comply with export controls or local regulations.
Skills & Competencies:Technical Proficiency:
  • 4–6 years of hands-on experience in Electrical, Controls, and Industrial Automation systems.
  • Strong understanding of electrical schematics and control panel layouts.
  • PLC/HMI Programming (Siemens, Mitsubishi, Allen Bradley, Omron, Fanuc).
  • Experience with MES systems and SCADA tools (preferably Ignition SCADA).
  • Proficiency in digital communication protocols (EtherNet/IP, DeviceNet, Profibus, etc.).
  • Hands-on experience with industrial sensors and vision systems (Cognex, IFM, Leuze).
  • Experience with VFDs (e.g., Siemens G120) and related instrumentation.
Analytical & Problem-Solving:
  • Strong troubleshooting skills with electrical and automation systems.
  • Ability to debug complex machine control problems and implement corrective actions.
  • Data-driven and systematic approach to problem resolution.
Behavioral Competencies:
  • Communicates Effectively – Tailors communication to diverse audiences.
  • Collaborates – Works well across teams to achieve shared objectives.
  • Drives Results – Maintains focus and delivers on commitments.
  • Customer Focus – Understands internal customer needs and delivers solutions.
  • Decision Quality – Makes timely and effective technical decisions.
  • Nimble Learning – Learns from experience and applies knowledge to new challenges.
  • Values Differences – Appreciates diverse perspectives and teamwork.
Qualifications
Experience Required:
  • Minimum of 4–6 years of relevant experience in manufacturing, industrial automation, or maintenance roles.
  • Demonstrated ability to manage control system projects and support automation infrastructure.
Preferred Experience (Not Required):
  • Exposure to SQL databases and advanced SCADA tools.
  • Experience with machine programming and factory automation systems.
  • Prior work in high-volume, safety-critical manufacturing environments.

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