Assistant Manager Methods Engineering

1 week ago

Hyderabad, Telangana, India Zen Technologies Full time ₹ 12,00,000 - ₹ 36,00,000 per year

Key Responsibilities

  • Prepare and release process sheets, setup sheets, and routing plans for machining operations.
  • Design and/or select jigs, fixtures, and tooling (mechanical, hydraulic, pneumatic) to support efficient machining.
  • Conduct machining feasibility studies and provide Design for Manufacturability (DFM) inputs.
  • Estimate cycle time, tooling, and part costing for machined components, including overheads.
  • Standardize workholding, tooling, and inspection methods across machines and vendor base.
  • Drive lean manufacturing initiatives (Kaizen, SMED, 5S) to improve productivity and reduce waste.
  • Support vendor development team with process audits, capability assessments, and technical guidance.
  • Define and implement inspection stages, tolerances, and in-process checks in line with GD&T and quality requirements.

Education & Qualifications

  • B.Tech / Diploma in Mechanical Engineering / Production / Tool Design.
  • Certification in Lean / Six Sigma / CAD-CAM / Tool Design will be an added advantage.

Experience Required

  • Minimum: 6-8 years in CNC machining / manufacturing engineering.
  • Ideal: 8-12 years with strong exposure to process planning, costing, jigs & fixtures, and vendor support.
  • Domain preference: Aerospace, Automotive, Defence, or Precision Machining.

Key Skills Required

  1. Process Planning & DFM Ability to prepare process sheets, optimize machining sequences, and assess manufacturability.

  2. Fixture & Tooling Design Proficiency in designing and validating jigs, fixtures, and tooling (mechanical/hydraulic/pneumatic).

  3. Costing & Cycle Time Estimation – Expertise in cycle time calculation, tooling costing, and part cost estimation.

  4. GD&T & Tolerance Analysis – Strong understanding of GD&T, stack-up analysis, and inspection requirements.

  5. Lean Manufacturing & Productivity Improvement – Hands-on experience in Kaizen, SMED, 5S, and process standardization.

NOTE: Interested candidates can send the cv/Resume to

Thanks & Regards

Surya Reddy

HR Recruiter

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