Assistant Manager – Methods Engineering

7 days ago

Hyderabad, Telangana, India Zen Technologies Limited Full time ₹ 6,00,000 - ₹ 18,00,000 per year

Key Responsibilities 

· Prepare and release process sheets, setup sheets, and routing plans for machining operations. 

· Design and/or select jigs, fixtures, and tooling (mechanical, hydraulic, pneumatic) to support efficient machining. 

· Conduct machining feasibility studies and provide Design for Manufacturability (DFM) inputs. 

· Estimate cycle time, tooling, and part costing for machined components, including overheads. 

· Standardize workholding, tooling, and inspection methods across machines and vendor base. 

· Drive lean manufacturing initiatives (Kaizen, SMED, 5S) to improve productivity and reduce waste. 

· Support vendor development team with process audits, capability assessments, and technical guidance. 

· Define and implement inspection stages, tolerances, and in-process checks in line with GD&T and quality requirements. 

Requirements

Education & Qualifications 

· B.Tech / Diploma in Mechanical Engineering / Production / Tool Design. 

· Certification in Lean / Six Sigma / CAD-CAM / Tool Design will be an added advantage. 

Experience Required 

· Minimum: 6–8 years in CNC machining / manufacturing engineering. 

· Ideal: 8–12 years with strong exposure to process planning, costing, jigs & fixtures, and vendor support. 

· Domain preference: Aerospace, Automotive, Defence, or Precision Machining. 

Key Skills Required 

1.    Process Planning & DFM – Ability to prepare process sheets, optimize machining sequences, and assess manufacturability. 

2.    Fixture & Tooling Design – Proficiency in designing and validating jigs, fixtures, and tooling (mechanical/hydraulic/pneumatic). 

3.    Costing & Cycle Time Estimation – Expertise in cycle time calculation, tooling costing, and part cost estimation. 

4.    GD&T & Tolerance Analysis – Strong understanding of GD&T, stack-up analysis, and inspection requirements. 

5.    Lean Manufacturing & Productivity Improvement – Hands-on experience in Kaizen, SMED, 5S, and process standardization.

Work Location: Maheshwaram , Tukkugudda, Near Samshabad Airport  

NOTE: Interested candidates can share updated CV to  

Thanks & Regards 
Surya Reddy 
HR Recruiter 

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