Quality Supervisor

4 days ago

Bengaluru, Karnataka, India Pranothi Shroff Mahesh Full time ₹ 6,00,000 - ₹ 12,00,000 per year

Key Responsibilties:

Quality Assurance & Control

  • Supervise daily quality inspection activities in the press shop.
  • Conduct in-process, patrol, and final inspections of sheet metal components.
  • Verify compliance with customer drawings, specifications, and GD&T requirements.
  • Ensure adherence to SPC, MSA, and quality documentation as per IATF 16949 / ISO 9001 standards.
  • Monitor critical quality parameters including burrs, cracks, dimensional accuracy, flatness, thickness, and surface finish.

Process Monitoring

  • Implement and maintain quality checkpoints for blanking, piercing, bending, and forming operations.
  • Verify First Piece Inspection (FPI) and approve production startup.
  • Collaborate with press operators to minimize rejections and rework.
  • Support tool room and maintenance teams in troubleshooting quality issues related to tools.

Customer & Supplier Quality

  • Manage customer complaints using 8D/5-Why analysis and implement corrective & preventive actions (CAPA).
  • Support PPAP approval and submission for new parts.
  • Monitor the quality performance of outsourced press parts suppliers.

Documentation & Compliance

  • Maintain inspection reports, rejection analysis, and quality performance trend records.
  • Ensure compliance with APQP, PPAP, Control Plans, FMEA, and other OEM requirements.
  • Prepare and present monthly quality performance reports.

Team Supervision & Training

  • Lead and guide a team of line inspectors and quality checkers.
  • Train operators on quality standards, defect identification, and prevention methods.
  • Foster a culture of zero-defect manufacturing and continuous improvement.

Qualifications:

  • Diploma / B.E. / B.Tech in Mechanical / Production / Industrial Engineering.
  • 3 to 7 years of experience in quality assurance/control within press shop or sheet metal auto components industry.

Skills & Competencies:

  • Strong knowledge of sheet metal press shop processes and common defects.
  • Proficient in using measuring instruments like Vernier calipers, micrometers, height gauges, profile projectors, and CMM.
  • Familiarity with GD&T, APQP, PPAP, FMEA, Control Plans, SPC, and MSA.
  • Effective problem-solving and root cause analysis skills (8D, 5-Why, Fishbone).
  • Good leadership, communication, and documentation capabilities.

Key Performance Indicators (KPIs):

  • Rejection and rework percentage.
  • First Pass Yield (FPY) in press shop.
  • Customer complaints and PPM levels.
  • Timely closure of corrective actions.
  • Performance in internal and external audits.

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