Quality Supervisor
5 days ago
Key Responsibilties:
Quality Assurance & Control
- Supervise daily quality inspection activities in the press shop.
- Conduct in-process, patrol, and final inspections of sheet metal components.
- Verify compliance with customer drawings, specifications, and GD&T requirements.
- Ensure adherence to SPC, MSA, and quality documentation as per IATF 16949 / ISO 9001 standards.
- Monitor critical quality parameters including burrs, cracks, dimensional accuracy, flatness, thickness, and surface finish.
Process Monitoring
- Implement and maintain quality checkpoints for blanking, piercing, bending, and forming operations.
- Verify First Piece Inspection (FPI) and approve production startup.
- Collaborate with press operators to minimize rejections and rework.
- Support tool room and maintenance teams in troubleshooting quality issues related to tools.
Customer & Supplier Quality
- Manage customer complaints using 8D/5-Why analysis and implement corrective & preventive actions (CAPA).
- Support PPAP approval and submission for new parts.
- Monitor the quality performance of outsourced press parts suppliers.
Documentation & Compliance
- Maintain inspection reports, rejection analysis, and quality performance trend records.
- Ensure compliance with APQP, PPAP, Control Plans, FMEA, and other OEM requirements.
- Prepare and present monthly quality performance reports.
Team Supervision & Training
- Lead and guide a team of line inspectors and quality checkers.
- Train operators on quality standards, defect identification, and prevention methods.
- Foster a culture of zero-defect manufacturing and continuous improvement.
Qualifications:
- Diploma / B.E. / B.Tech in Mechanical / Production / Industrial Engineering.
- 3 to 7 years of experience in quality assurance/control within press shop or sheet metal auto components industry.
Skills & Competencies:
- Strong knowledge of sheet metal press shop processes and common defects.
- Proficient in using measuring instruments like Vernier calipers, micrometers, height gauges, profile projectors, and CMM.
- Familiarity with GD&T, APQP, PPAP, FMEA, Control Plans, SPC, and MSA.
- Effective problem-solving and root cause analysis skills (8D, 5-Why, Fishbone).
- Good leadership, communication, and documentation capabilities.
Key Performance Indicators (KPIs):
- Rejection and rework percentage.
- First Pass Yield (FPY) in press shop.
- Customer complaints and PPM levels.
- Timely closure of corrective actions.
- Performance in internal and external audits.
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