General Manager – Maintenance
4 days ago
About the Organization
Our client is a reputed specialty steel manufacturer with over three decades of industry presence. The business operates with a focus on precision, operational excellence, and technological advancement. With a growing production footprint and expansion plan, maintenance leadership is critical to drive operational uptime, energy efficiency, and asset reliability.
Role Overview
We are seeking an experienced
GM – Maintenance (Electrical and Mechanical)
to lead the entire maintenance function across electrical, mechanical, automation, hydraulics, and utilities systems. The role requires a leader with strong technical depth, strategic planning capabilities, and the ability to drive reliability, preventive maintenance, and plant uptime in a steel manufacturing environment.
Key Responsibilities
Strategic Maintenance Management
- Develop and implement preventive, predictive, and corrective maintenance strategies across plant infrastructure.
- Establish and manage maintenance budgets for manpower, spares, repairs, and services while ensuring optimal cost-to-output ratio.
- Build and manage critical spare parts inventory to minimize downtime and prevent production disruption.
- Ensure full compliance with safety regulations, statutory guidelines, and industry best practices.
- Lead team capability development and training on safety, equipment handling, and advanced diagnostic practices.
Electrical Maintenance
- Oversee maintenance of power distribution assets — transformers, generators, electrical panels, switchgear, and controls.
- Monitor and maintain PLCs, automation systems, instrumentation, safety interlocks, drives, and SCADA systems.
- Lead energy management initiatives to reduce power consumption and optimize electrical loads.
- Ensure strict adherence to electrical safety protocols, insulation systems, grounding standards, and hazard prevention.
Mechanical Maintenance
- Lead preventive and breakdown maintenance of key mechanical assets including furnaces, rolling mills, conveyors, crushers, pumps, compressors, and utility equipment.
- Oversee maintenance of hydraulic and pneumatic systems to ensure smooth functioning and safety.
- Utilize vibration analysis, lubrication plans, thermal scanning, and condition monitoring for rotating equipment health.
- Drive root cause analysis (RCA) of mechanical failures and ensure permanent corrective actions.
Performance & Reliability Improvement
- Define and track maintenance KPIs (MTTR, MTBF, breakdown analytics, downtime hours, spare consumption).
- Conduct downtime analysis, identify recurring failures, and implement corrective strategies.
- Promote continuous improvement initiatives in maintenance processes using lean maintenance techniques and reliability-based principles.
Daily Functional responsibilities
- Review daily maintenance reports, production logs, and predictive maintenance data.
- Conduct daily/weekly meetings with maintenance supervisors and technical operators.
- Coordinate shutdown maintenance plans with operations and production teams.
- Liaise closely with procurement, engineering, and quality functions to align maintenance requirements.
Experience & Expertise
- 10–15 years of maintenance experience in steel/heavy manufacturing, with at least 5 years in a managerial leadership capacity.
- Strong technical exposure to heavy industrial equipment, power systems, automation, hydraulics, and instrumentation.
Education & Certification
- Bachelor's degree/Diploma in Mechanical/Electrical Engineering or related field.
- Certifications in maintenance management, electrical safety, reliability engineering, or automation preferred.
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