Multi Skilled Maintenance Engineer/Engineer

2 days ago

Udupi, Karnataka, India Manipal Technologies Limited Full time
Machine Maintenance & Repairs

Execute timely installation, repair, rebuild, and upkeep of printing machinery and electrical equipment to ensure optimal uptime and performance.

Oversee pre-emptive maintenance to maximize production throughput and minimize disruptions.

# Preventive & Corrective Maintenance

Conduct routine inspections and preventive maintenance to avoid equipment failures.

Respond swiftly to breakdowns, perform troubleshooting, and restore operations efficiently.

# Follow all safety protocols, company policies, and regulatory requirements to safeguard personnel and equipment.

# Record and track maintenance activities, equipment histories, and inventory of spare parts using the Maintenance Management System.

# Foster strong working relationships with technicians, operators, management, workshop staff, and external vendors.

Root Cause Analysis (RCA)

~ Investigate recurring failures, perform RCA, and recommend engineering or process improvements to prevent future issues.

# Proactively identify opportunities to reduce maintenance costs—through better resource utilization, energy efficiency, or improved workflows—without compromising quality.

# Participate in Kaizen or similar programs to enhance maintenance processes, streamline operations, and improve reliability.

# Training & Documentation

Provide training to operators and team members on machine operation, safety best practices, and minor troubleshooting.

Maintain clear maintenance SOPs, checklists, and documentation to support audit-readiness and cross-functional alignment.

# Liaise with Production, Prepress, Binding, Finishing, and Warehousing teams to support seamless workflows, especially during peak volumes or targeted job runs.

PLC & Automation Systems – Familiarity with programmable logic controllers and automated systems used in modern rotary, web-offset, and digital print machinery.

Predictive Maintenance Tools – Knowledge of vibration analysis, thermography, and condition-monitoring tools to preempt equipment failure.

Electrical & Mechanical Foundation – Strong grounding in electrical systems, control panels, wiring, and mechanical assembly fundamentals.

Spare Parts Inventory Management – Proficiency in managing machine components, procurement lead times, and stock levels.

Data-Driven Decision-Making – Utilize equipment performance data to guide improvement and maintenance planning.

Problem-Solving – Apply logical and systematic approaches to complex maintenance challenges.

Communication & Collaboration – Effectively communicate with diverse teams across operations, supply chain, and management.

Time Management & Organization – Prioritize tasks and operations to meet production schedules and prevent backlog.

Continuous Learning Mindset – Stay updated with emerging printing technologies and maintenance best practices.

B.E. / B. Tech/ M. Experience Level (If applicable)

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