Senior Plant Operations Manager

1 week ago

Tirupati, Andhra Pradesh, India beBeeBiofuelspecialist Full time ₹ 1,50,00,000 - ₹ 2,00,00,000
Lead Engineer for Biofuel/Biogas Facility

About the Role

We are seeking a seasoned Lead Engineer to spearhead the engineering, commissioning, and operations of our biofuel/biogas facility. This individual will oversee the plant from design handover through to steady-state operations, ensuring safety, reliability, and top-quartile performance.

Key Responsibilities:
  • Plant Setup (Greenfield/Brownfield): Spearhead end-to-end commissioning activities, including utilities readiness, pre-start checks, start-up, performance ramp-up, and stabilization.
  • Technology Verification: Conduct diligence and validation of process technologies and vendors, including pilot data review, PFD/P&ID checks, HAZOP actions, FAT/SAT, performance guarantees, energy/mass balance, and lifecycle OPEX.
  • Oversee daily plant setup and operations to targets (throughput, yield, methane purity, uptime).
  • Optimize digestion, gas cleanup/upgrading (H₂S/CO₂ removal), compression, storage/dispensing, and utilities.
  • Establish preventive/predictive maintenance (CMMS), run RCAs, and drive reliability (MTBF/MTTR).
  • Manage EPCs and contractors; control scope, change, and debottlenecking projects.
  • Ensure EHS & statutory compliance; own SOPs, PTW, emergency response, and audit readiness.
  • Build and mentor O&M teams (shift engineers, mech/E&I, utilities, QC).
  • Own DCS/SCADA KPIs and MIS reporting; drive data-led improvements and cost control.
Requirements

Essential Skills:

  • Prolific experience leading plant setup/commissioning and operations in biofuel/biogas/CBG or closely related continuous-process industries.
  • Demonstrated technology evaluation/verification experience (vendor due diligence, guarantees, trials, acceptance testing).
  • Strong troubleshooting across mechanical, electrical & instrumentation (compressors, blowers, agitators, PSA/membrane, analyzers, HT/LT).
  • Sound command of EHS, environmental norms, and compliance.
  • Proven team leadership, stakeholder management, and clear communication.
  • Bachelor's in Chemical/Mechanical Engineering (or related).

Nice-to-Have:

  • Master's degree; PMP/PRINCE2; RCM/FMEA experience; energy management and cost optimization track record.
Benefits
  • Ambitious target-driven environment with high ownership and fast decisions.
  • Mission-critical asset in India's bio-energy transition with meaningful impact.
Location & Work Mode

On-site at our Bhopal facility; flexibility during start-ups/turnarounds.

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