Senior Sheet Metal Fabrication Quality Assurance Specialist

2 days ago

Hosūr, Tamil Nadu, India beBeeQuality Full time ₹ 6,00,000 - ₹ 7,00,000
Quality Assurance Manager

Job Description:

The ideal candidate will lead and manage the Quality Assurance Development function to ensure that all products and processes in sheet metal fabrication meet customer requirements, industry standards, and regulatory compliance.

Responsibilities:

  • Establish, implement, and maintain ISO IATF 16949 and ISO 9001 quality systems.
  • Conduct internal audits and support third-party customer audits.
  • Develop and implement quality control plans for fabrication processes.
  • Approve PPAP, APQP, FMEA, Control Plans, MSA, and SPC.
  • Monitor in-process inspection, final inspection, and dispatch quality.
  • Manage customer complaints with effective CAPA and 8D reports.
  • Conduct root cause analysis and ensure preventive action implementation.
  • Coordinate customer audits and follow-up actions.
  • Develop, evaluate, and audit suppliers for raw materials and components.
  • Monitor supplier quality performance and drive continuous improvements.
  • Ensure supplier compliance with specifications and standards.
  • Drive Kaizen, Lean, Poka-Yoke, and other improvement initiatives.
  • Reduce rejection rates, rework percentage, and cost of poor quality (COPQ).
  • Introduce defect prevention and error-proofing techniques.
  • Lead and mentor QA/QC engineers, inspectors, and supervisors.
  • Provide training on quality tools, standards, and problem-solving methods.
  • Define and track team KPIs for performance monitoring.
  • Maintain quality documentation as per standards.
  • Prepare MIS reports on customer complaints, rejection analysis, and quality trends.
  • Present quality performance reports to management.
  • Ensure compliance with safety standards and statutory requirements.
  • Support EHS practices in fabrication operations.

Required Skills and Qualifications:

  • Strong knowledge of ISO IATF standards and customer-specific requirements.
  • Hands-on experience in APQP, PPAP, FMEA, MSA, and SPC.
  • Problem-solving and analytical skills, including 8D, Root Cause Analysis, and Why-Why.
  • Leadership, team management, and communication skills.
  • Knowledge of sheet metal fabrication processes and quality tools.
  • Bachelor's Degree or Diploma in Mechanical or Production Engineering.
  • 10-15 years of experience in Quality Assurance, preferably in sheet metal fabrication and automotive industries.

Benefits:

  • Food provided.
  • Health insurance.
  • Leave encashment.
  • Life insurance.
  • Paid sick time.
  • Paid time off.
  • Provident Fund.

Others:

  • Able to commute or willing to relocate.
  • Location: Hosur, Tamil Nadu.
  • Shift availability: Night Shift and Day Shift.

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