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Senior Quality Assurance Specialist
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This pivotal role is a Quality Assurance Manager who will spearhead the development and implementation of quality assurance processes ensuring seamless customer satisfaction, industry compliance, and regulatory adherence. As a seasoned leader, you will be responsible for developing and implementing effective quality control plans across various fabrication processes such as laser cutting, bending, welding, painting, assembly, and in-process inspection.
- Quality Management System (QMS): Establish and maintain ISO IATF 16949 and ISO 9001 compliant quality systems by conducting regular internal audits and supporting third-party customer audits to ensure timely compliance with customer-specific requirements.
- Product Process Quality: Develop and implement quality control plans for fabrication processes, approve PPAP APQP FMEA Control Plans MSA, and SPC while monitoring in-process inspection, final inspection, and dispatch quality to minimize rejection rates and rework percentage.
- Customer Quality Management: Effectively manage customer complaints through CAPA and 8D reports, conduct root cause analysis, and implement preventive actions to drive continuous improvements and enhance customer satisfaction.
- Supplier Quality Assurance: Develop evaluate and audit suppliers for raw materials and components, monitor supplier quality performance, and drive continuous improvements to ensure supplier compliance with specifications and standards.
- Continuous Improvement Cost Control: Drive Kaizen Lean Poka-Yoke and other improvement initiatives to reduce costs, increase efficiency, and enhance quality.
- Team Leadership Development: Lead and mentor QA QC engineers inspectors and supervisors, provide training on quality tools, standards, and problem-solving methods, define and track team KPIs for performance monitoring.
- Documentation Reporting: Maintain quality documentation as per standards, prepare MIS reports on customer complaints, rejection analysis, and quality trends, and present quality performance reports to management.
Key Skills Competencies: Strong knowledge of ISO IATF standards and customer-specific requirements, hands-on experience in APQP PPAP FMEA MSA, problem-solving and analytical skills, leadership, team management, communication skills, knowledge of sheet metal fabrication processes, and quality tools.'],
