
Senior Product Designer
7 days ago
The Senior Mechanical Design Engineer will spearhead the mechanical design of Hybrid UAV subsystems and payload interfaces using advanced parametric CAD tools.
\They will develop and maintain complex CAD trees, system layouts, and 3D model integrity across revisions. The engineer should drive modular and scalable design practices that align with product architecture.
\- TAD (Tooling & Assembly Definition)
The ideal candidate should be proficient in TAD principles with hands-on experience in tooling and assembly strategies.
\They will prepare assembly BOMs, jigs, and fixture interfaces, and support design-to-assembly planning.
\- PLM Integration
The engineer should have experience in Product Lifecycle Management (PLM) systems for version control, workflows, and digital thread management.
\Familiarity with Windchill PLM or equivalent for part structures, release cycles, and change management is necessary.
\- Structural Design & Collaboration
The Senior Mechanical Design Engineer should have a sound understanding of structural analysis fundamentals, including loads, boundary conditions, safety factors, fastener design, etc.
\They should be able to interpret FEA results, collaborate with analysis teams, and optimize design based on structural feedback.
\- Material Engineering & Manufacturability
The engineer should have strong knowledge of materials, including metals, polymers, and composites, with a clear understanding of process-specific constraints.
\They should evaluate designs for manufacturability, cost efficiency, and reliability using DFM, DFX, and material selection tools.
\- Additive Manufacturing & 3D Printing
The Senior Mechanical Design Engineer should be well-versed in 3D printing techniques, including FDM, SLA, SLS, MJF, DMLS, etc.
\They should be able to select suitable printer types, grain structures, material properties, and post-processing requirements based on the use-case.
\- Cross-Functional Collaboration
The engineer will work closely with systems engineering, integration, sourcing, testing, and manufacturing teams.
\They should take ownership of the design deliverables, resolve cross-domain design issues, and ensure on-time maturity of the mechanical stack.
\- Root Cause Analysis
The Senior Mechanical Design Engineer should be capable of understanding physical behavior, correlating with design definition, and deriving root causes in collaboration with CFT.
Required Skills and Qualifications\- Bachelor's or master's degree in mechanical engineering, aerospace engineering, or a related discipline
- 8+ years of experience in mechanical product design, preferably in aerospace, UAVs, or robotics
- Proficiency in 3D CAD modeling, TAD, and GD&T
- Experience in PLM/PDM platforms, ideally Windchill
- Exposure to FEA results interpretation and collaborative optimization with analysts
- Knowledge of DFX, DFM, and high-performance material-process pairing
- Hands-on experience with 3D printing tools and decision-making for rapid prototyping vs. end-use applications
- Strong documentation and presentation skills
- Commitment to common purpose and goals
- Sitting respect on the table
- Displaying Integrity and Ethics
- Taking Initiative and ownership with Accountabilities
- Being Passionate about making a difference
- Maintaining and managing interpersonal harmonious relationships
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