Process Lead

1 month ago


Chennai, Tamil Nadu, India Wabtec Full time
Job Title: Process Lead

Wabtec Corporation is a leading global provider of equipment, systems, digital solutions, and value-added services for freight and transit rail. We are seeking a highly skilled Process Lead to join our team.

Key Responsibilities:
  • Drive and execute process engineering KPIs for Customer Service SFU (Small Factory Unit)
  • Design and develop special purpose machines, fixtures, equipment, and tools for new projects
  • Standardize existing tool and fixture designs in line with manufacturing standards
  • Develop jigs and fixtures for feeder lines (Weld shop, Paint shop, Machine shop, and Anodizing plant)
  • Coordinate between feeder lines SFU and project responsible engineers from PED
  • Field service industrial facility creation for retrofits and field projects
  • Single point contact for tools requirements at Service sites (IR and Metro)
Main Responsibilities:
  • Execute customer service line (Small Factory Unit) process engineering deliverables
  • Responsible for feeder line plant fixtures, tools, and facility creations to sustain manufacturing feasibility
  • Establish new facility equipment and prove processes
  • Establish processes for new products and create corresponding documents (Process Data Sheet, Operation Data Sheet, Assembly Instructions Sheet, etc.)
  • Implement TOT (Transfer of Technology) projects from SISCO and obtain customer approval
  • Prepare assembly cell layout and plant layout
  • Budgetary control for capital investment for projects and existing products
  • Prepare Return on Investment (ROI) for each capital investment to justify to Top Management
  • Prepare Make or Buy for new projects and existing products
  • Prepare PFMEA and control plan for new products
  • As a project core team member (CTM), work seamlessly with other CTM's from various functions assigned to the project under the leadership of your project manager
  • Discharge duties in an efficient manner to achieve project milestones, respect contract margin, and meet QCD parameters
  • Demonstrate agility to execute projects in a manner that ensures repeat orders from the same customer
  • M3 Implementation (MBOM Creation and Standardization 95% Data Accuracy)
  • Troubleshoot SPM / Fixture / Equipment / Tools / Rigs
  • Sustain IMS & IRIS system in PED Department
  • Process knowledge in Welding, Machining, Painting, and Anodizing is an additional advantage
  • Evaluate (risk assessment) PCR/ECR involving special processes
  • Evaluate (risk assessment) concessions involving special processes
  • Production planning and start-up, especially for new products and processes
  • Process and product audits
  • Nonconformities and corrective actions
  • Identification and traceability
  • Quality records
Candidate Profile and Required Skill Set:
  • 10+ years of experience in process engineering
  • Graduate in Tool and Design specialization
  • Strong Project Management Skills
  • Working knowledge of assembly processes
  • Experience in Tool design (Machine building, Special tools & fixtures)
  • Hands-on experience in Technology Transfer
  • Knowledge in ERP like MBOM, Work center, and TMC
  • Knowledge in Value Stream Mapping (VSM)
  • Knowledge in Line Balance
  • MOST techniques
  • Continuous Improvement

Wabtec Corporation is committed to taking on the world's toughest challenges. We rely on a culture of leadership, diversity, and inclusiveness. We aim to employ the world's brightest minds to help us create a limitless source of ideas and opportunities. We believe in hiring talented people of varied backgrounds, experiences, and styles...people like you. Wabtec Corporation is committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, citizenship, marital status, disability, gender identity or expression, or protected Veteran status. If you have a disability or special need that requires accommodation, please let us know.



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