Operations Manager
3 days ago
Job Summary
">To lead the mechanical maintenance function of an automotive sheet metal manufacturing facility, ensuring maximum machine uptime and cost efficiency.
">- Maintenance Planning & Execution:
- Develop preventive, predictive, and breakdown maintenance schedules for all production equipment.
- Ensure smooth functioning of various equipment such as press machines, CNC shearing, bending machines, plasma/laser cutting, MIG/TIG welding cells, robotic welding cells, spot welding machines, jigs & fixtures, pre-treatment plants, paint booths, ovens, conveyors, E-coat lines, material handling systems, power tools, torque wrenches, fastening equipment, compressors, chillers, cooling towers, DG sets, boilers, HVAC systems, motors, drives, PLC panels, control systems, robotic arms.
- Minimize downtime and ensure availability of critical spares.
Team Leadership
">- Lead, guide, and supervise a team of engineers, supervisors, and technicians across multiple shifts.
- Conduct skill upgradation programs for maintenance staff on new technologies.
Continuous Improvement & Cost Control
">- Apply TPM, Kaizen, 5S, and root cause analysis for reducing repetitive breakdowns.
- Drive automation upgrades and energy-saving initiatives.
- Optimize maintenance costs while improving machine reliability.
Safety & Compliance
">- Ensure compliance with statutory requirements for pressure vessels, boilers, electrical systems, and environment.
- Maintain documentation for ISO and customer audits.
- Enforce strict adherence to plant safety practices.
Key Skills & Competencies
">- In-depth knowledge of automotive sheet metal machinery and utilities.
- Expertise in hydraulics, pneumatics, robotics, automation, and control systems.
- Strong analytical and problem-solving skills.
- Excellent team leadership and cross-functional coordination abilities.
Qualifications & Experience
">- B.E./B.Tech/Diploma in Mechanical Engineering (Electrical exposure preferred).
- 15–20 years of experience in mechanical maintenance in auto/auto-component or sheet metal industry, with at least 5+ years in a leadership role.
- Hands-on exposure to robotic welding, paint shops, CNC fabrication equipment, and utilities.
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