Quality Excellence Leader

3 days ago

Aligarh, Uttar Pradesh, India beBeeQuality Full time ₹ 15,00,000 - ₹ 17,50,000
Job Title: Quality Assurance Manager

The quality assurance manager will lead the end-to-end quality function. The role ensures that fabrics, trims, embroidery, embellishments, stitching, and finishing meet high standards of craftsmanship and customer expectations.

Key Responsibilities:
  • Fabric & Raw Material Quality:
    • Inspect fabrics, trims, laces, beads, sequins, zari, and other embellishments at the incoming stage.
    • Ensure shrinkage, colorfastness, embroidery strength, wash tests, and hand-feel tests are conducted before bulk production.
    • Coordinate with sourcing and merchandising teams for approvals and rejections.
  • In-line & End-line Quality Control:
    • Monitor in-line inspection for embroidery, print alignment, color matching, and stitching consistency.
    • Ensure garment measurements match size standards across all styles.
    • Supervise end-line checks for finishing, ironing, labeling, and packaging of ethnic wear.
    • Drive Zero Defect Shipment culture with First Time Right (FTR) focus.
  • Embroidery & Embellishment Quality:
    • Inspect embroidery (hand & machine), beadwork, sequin work, gota-patti, mirror work, and applique for durability and design accuracy.
    • Standardize quality for thread strength, bead/stone fixing, and fastness of embellishments.
    • Train operators on handling delicate ethnic fabrics like silk, chiffon, georgette, and cotton blends.
  • Process Improvement & Compliance:
    • Implement quality checkpoints at critical operations (cutting, stitching, embroidery, finishing).
    • Introduce defect prevention techniques to reduce rework and wastage.
    • Ensure compliance with internal quality benchmarks and statutory norms.
  • Team Management:
    • Lead QA/QC team of in-line checkers, embroidery inspectors, finishing auditors, and packing quality staff.
    • Conduct skill enhancement training for checkers, tailors, and finishing teams on quality standards.
    • Work closely with production supervisors to solve quality issues in real time.
  • Reporting & Customer Feedback:
    • Maintain MIS on rejection %, defect analysis, and audit performance.
    • Share weekly and monthly quality reports with management.
    • Analyze customer complaints/returns related to fit, color bleed, embroidery damage, or shrinkage, and drive corrective actions.
    Qualifications & Experience:
    • Degree/Diploma in Textile Technology, Apparel Manufacturing, or Fashion Technology.
    • 10–15 years' experience in garment manufacturing with at least 5 years in a quality leadership role.
    • Strong exposure to women's ethnic wear – fabrics, embroidery, embellishments, and finishing.
    • Experience in handling both domestic and export quality standards preferred.
    Skills & Competencies:
    • Deep knowledge of ethnic wear garment construction and finishing.
    • Eye for detail in embroidery, embellishment, and handwork quality.
    • Strong leadership and people management.
    • Good analytical and problem-solving ability.
    • Knowledge of Lean / Six Sigma (preferred).
    Key KPIs:
    • Fabric and trim rejection %
    • In-line defect rate & rework %
    • First Time Right (FTR) shipment %
    • Reduction in customer complaints/returns
    • Efficiency of quality inspection team

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