Electrical Maintenance Specialist

The key objective of this role is to ensure the safe and efficient maintenance of electrical and instrumentation equipment in a plant setting. The successful candidate will be responsible for managing a team to carry out routine maintenance, breakdown repairs, and upgrades to meet or exceed maintenance requirements.

• Safe and Efficient Management:
  • Manage preventive maintenance and breakdowns of instruments and electrical equipment through effective engineering norms.
  • Implement best maintenance practices such as Risk Based Maintenance (RBM) and EPS in Instrumentation and Electrical streams.
• Communication and Compliance:
  • Communicate with authorities and comply with all associated legal requirements.
  • Coordinate with regional PT Team for implementation of best maintenance practices.
• Digitalization Initiatives:
  • Lead digitalization initiatives like OT security and implement global policies/standards.
  • Act as Loss Control Officer (LOSC).
• Other Responsibilities:
  • Management of Departmental Activities for Instrumentation and Electrical side.
  • Handling and ensuring compliance related to Nucleonic Gauge Ensure timely compliance of Instrumentation ( Weights and Measure Metrology related, GPCB related, etc.) Ensure timely compliance of Electrical (Annual Inspection, DG set registration & Duty filing, Communication with DGVCL/GETCO, Etc.)
  • Experience on Rockwell Automation PLC System (Control Logix, PLANT PAX, FT BATCH, SCADA AND LOGIC programming development).
  • Experience of SAP and SAP Plant Maintenance module. ( Notification, Work Order management).
  • Experience on filter press Hydraulic system, Spray Dryer Burner System, Boiler Burner and safety interlocking system.
  • Ensure timely calibration of field instruments, MCI and various measuring instruments.
  • Ensure timely attendance to break-down and emergency repair jobs.
  • Guide subordinates to repair the equipment and keep it ready to use as per requirement.
  • Ensure proper and safe operation of equipments used during maintenance and calibration.
  • Install, commission and validate new equipment. Instrument and Electrical related Mechanical support designing, fabrication through vendor.
  • Sizing and Selection of proper instrument (knowledge of Mass Flow meter, Pressure transmitter, Thermocouple, Magnetic Flowmeter, pH Meter, Turbidity meter, Conductivity meter, Ozone Generator, Weighing system, Etc)
  • Telephone EPBX programming, Configuration, CCTV Configuration Etc.
  • Contract man power planning, assigning them jobs daily and ensuring safe maintenance.
  • Plan, schedule and carry out shut down maintenance jobs.
  • Support in controlling maintenance cost, analyzing breakdown, Prepare CAPA, diagnosing, identifying the root cause and implementing the actions.
  • Coordination with external vendors and other departments and sustain team work.
  • Carry out cost estimate for equipment maintenance, repair and replacement.
  • Attend assigned EHSQ and GMP related actions.
  • Meet the applicable EHS legal and Evonik requirements.
  • To ensure safe maintenance through adherence to the EHS policy, Life Saving Rules, Work Permit, use of Personal Protective Equipments, Management of Change, Pre-Job Plan, Incident Reporting, EHS procedures etc.
  • Prepare and maintain documents like Equipment History Card, Maintenance Checklist, Reports to Management, Standard Practice Instruction, ISO related etc.
  • Communication with authority and compliance of legal requirements.
  • Active participation in conceptualization to execution to commissioning of projects.
  • Ensure availability of spares by working with Purchase department and Engineering Stores by implementing Min/Max system for spares.
  • Preparation of Appropriation Request for major expenditures.
  • Responsible for imparting training on SAP Maintenance Module to all new joiners of the department.
  • Digitalization initiatives like OT security including global policy/standard implementation, act

To excel in this position, candidates should possess a Bachelor's degree in Instrumentation or Electronics & Communication with 10-12 years of experience in plant maintenance. Additionally, training cum certification-course on Radiation Safety Aspects of Nucleonic Gauges and active registration on ELORA AERB Website for Radiation Professional are desired. Key skills include man-power management, fluency in English, Gujarati and Hindi language, experience in SAP, and PLC programming.