Quality Engineer

2 days ago

Coimbatore, India Jayem Automotives Full time

Job Title: Asst. Engineer / Jr. Engineer Aluminium Foundry
Department: Quality Assurance
Location: Coimbatore
Reporting To: Quality Manager
Employment Type: Full-time

Key Responsibilities

1. Incoming Inspection

  • Inspect raw materials, consumables, and customer-supplied parts.
  • Ensure compliance with engineering drawings and specifications.
  • Maintain accurate inspection records and reports.

2. Pattern & Tooling Inspection

  • Inspect patterns, dies, and core boxes for new development projects.
  • Verify dimensional accuracy as per drawings.
  • Coordinate with design and production teams for corrections.

3. Casting Inspection

  • Perform dimensional and visual inspection of aluminium sand castings and GDC components.
  • Confirm casting soundness in ferrous and non-ferrous castings.
  • Identify and record casting defects (porosity, shrinkage, inclusions, etc.).
  • Conduct hardness testing (Brinell, Rockwell), density index testing, porosity testing, and spectro analysis.
  • Review and analyze radiography test reports and films; provide corrective action guidance to process teams.

4. In-Process Quality Control

  • Conduct stage-wise inspection during melting, pouring, and molding.
  • Monitor furnace parameters, raw material mixing, and mold/core properties.
  • Provide feedback and propose corrective actions for casting defects; track effectiveness.
  • Support heat treatment process verification where applicable.

5. Vendor / Outsourcing Quality

  • Perform in-process and final inspection at vendor sites.
  • Ensure supplier compliance with quality standards and documentation.

6. Final Inspection & Dispatch

  • Conduct final inspection of aluminium castings as per customer drawings and fixtures.
  • Approve products for packing and dispatch.
  • Ensure documentation for dispatch clearance.

7. Documentation & Reporting

  • Prepare inspection reports, rejection analysis, and corrective action records.
  • Control and maintain ISO quality documents.
  • Analyze quality objectives data and present in BRM (Business Review Meeting) & MRM (Management Review Meeting).
  • Support customer, internal, and external audits.
  • Participate in quality improvement initiatives (CAPA, Kaizen, 5S, etc.).

Qualifications & Skills

  • Diploma / B.E. in Mechanical, Metallurgy, or Production Engineering with relevant foundry experience.
  • 35 years of experience in aluminium foundry quality assurance/inspection.
  • Strong knowledge of aluminium sand casting and GDC processes.
  • Experience in casting inspection, dimensional inspection, and soundness confirmation.
  • Hands-on experience with spectro analysis, porosity testers, density index testers, and hardness testers (Brinell/Rockwell).
  • Knowledge of radiography film analysis and corrective action support.
  • Exposure to ISO documentation and quality systems.
  • Knowledge of heat treatment process (preferred).
  • Strong analytical, documentation, and communication skills.

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