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Process Engineer
2 weeks ago
Role - Process Engineering
Key Responsibilities:
To lead and support process development, scale-up, troubleshooting, and optimization of chemical processes from laboratory to commercial plant scale, ensuring safety, cost-efficiency, and robust performance.
This role demands a technical expert with hands-on experience and expertise in process engineering, pilot plant trials, and production scale implementation, ensuring process safety, cost-efficiency, and robust performance.
A. Process Development & Scale-Up
- Lead the design and execution of pilot plant and plant trials for new processes
- Translate lab-scale or kilo-lab processes to commercial scale protocols with minimal deviations
- Conduct mass and energy balances, equipment sizing, and scale-up risk assessments
- Generate PFDs, P&IDs, and batch records for scale-up activities
B. Process Optimization
- Identify and implement yield, cycle time, and energy efficiency improvements
- Optimize reaction conditions, raw material usage norms, and utility consumption to increase operational efficiency
- Evaluate and improve mixing, heat transfer, distillation, crystallization, or filtration units
C. Troubleshooting & Technical Support
- Diagnose and resolve batch failures, process upsets, and equipment bottlenecks
- Lead root cause analysis (RCA) and implement corrective/preventive actions
- Work closely with production, quality, and safety teams to stabilize new processes
D. Documentation & Compliance
- Prepare technical reports, SOPs, MOCs, batch recipes and change control documentation
- Ensure compliance with HAZOP, ISO, and EHS guidelines
- Maintain comprehensive batch-wise scale-up reports and process history files
E. Cross-Functional Collaboration
- Work with R&D, plant operations, EHS, maintenance, and project engineering teams
- Participate in HAZOP, PSSR, and commissioning of new systems
- Support tech transfer between internal and external sites (if applicable)
Competencies:
- Technical Proficiency: Process engineering design/calculations and scaleup
- Communication Skills: Exceptional written and verbal communication skills, capable of articulating complex technical concepts clearly.
- Organizational Skills: Ability to manage multiple simultaneous projects, prioritize tasks efficiently, and meet stringent deadlines with attention to detail.
- Interpersonal Skills: Effective collaborator with strong ability to build professional relationships across all functional levels.
- Problem-Solving: Proactive and analytical approach to identifying issues and developing effective, sustainable solutions.
- Integrity: Maintain high levels of confidentiality, professionalism, and ethical standards.
Qualification: Bachelors / Masters in Chemical Engineering
Desirable Exposure:
- 8-10 years of experience in process scale-up, technology transfer, and troubleshooting within chemical, specialty/fine chemical, agrochemical, or pharmaceutical intermediate industries.
- Knowledge of pilot plant setup, GLRs, SS reactors, various filters, dryers, reboilers, distillation columns, short path distillation, vacuum systems
- Proven track record in plant trials and process troubleshooting and process optimization.
