Manager / Dy Manager - Process Engineering
1 week ago
We are hiring for a leading specialty chemical manufacturing company.
Designation: Manager / Dy Manager - Process Engineering
Location: Vishakapatnam, Andhra Pradesh.
Key Responsibilities:
Lead and contribute to the development, scale-up, troubleshooting, and continuous improvement of chemical processes, ensuring safe operations, cost-effectiveness, and reliable performance from lab to commercial scale. This role requires a hands-on technical professional with strong expertise in process engineering, pilot-scale experimentation, and commercial implementation.
A. Process Development & Scale-Up
- Drive the design and execution of pilot plant experiments and plant-scale trials for new processes
- Convert laboratory/kilo-lab processes into full-scale commercial procedures with minimal variability
- Perform mass and energy balance calculations, equipment sizing, and scale-up risk evaluations
- Prepare PFDs, P&IDs, and batch documentation to support scale-up activities
B. Process Optimization
- Identify and deliver improvements in yield, cycle time, and energy efficiency
- Enhance process parameters, raw material utilization, and utility consumption for better productivity
- Evaluate and improve unit operations such as mixing, heat transfer, distillation, crystallization, and filtration
C. Troubleshooting & Technical Support
- Analyze and resolve issues related to process failures, deviations, or equipment inefficiencies
- Lead root cause investigations and implement corrective and preventive measures
- Collaborate with production, quality, and safety teams to stabilize and standardize processes
D. Documentation & Compliance
- Develop technical reports, SOPs, MOCs, batch recipes, and change-control documents
- Ensure strict adherence to HAZOP, ISO, and EHS standards
- Maintain detailed scale-up reports and historical process records
E. Cross-Functional Collaboration
- Partner with R&D, operations, EHS, maintenance, and project engineering teams
- Actively participate in HAZOP, PSSR, and commissioning of new equipment/systems
- Support technology transfer across internal teams and external manufacturing sites (if applicable)
Competencies:
- Technical Expertise: Strong foundation in process engineering design, calculations, and scale-up methodologies
- Communication: Ability to convey complex technical information with clarity
- Organizational Ability: Skilled at handling multiple projects, prioritizing tasks, and meeting deadlines while maintaining accuracy
- Interpersonal Effectiveness: Team player with proven ability to collaborate across diverse functions and levels
- Problem-Solving: Analytical thinker with a proactive approach to addressing issues and implementing sustainable solutions
- Integrity: Commitment to professionalism, confidentiality, and ethical practices
Qualification: Bachelors / Master's degree in Chemical Engineering
Nature of Experience:
- 8–10 years in process scale-up, technology transfer, and troubleshooting within chemical, specialty/fine chemicals, agrochemicals, or pharmaceutical intermediates industries
- Familiarity with pilot plant operations, GLRs, SS reactors, filters, dryers, reboilers, distillation units, short path distillation, and vacuum systems
- Demonstrated success in plant-scale trials, process optimization, and troubleshooting activities
Interested candidates may apply on this job post or email your CV
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