DCS Engineer

2 days ago

Vizag, Andhra Pradesh, India Novopor Advanced Science Full time ₹ 9,00,000 - ₹ 12,00,000 per year

Role - DCS Engineer (Pilot Plant)

Purporpose:

  • Ensure safe, efficient, and reliable operation of the Distributed Control System (DCS).
  • Configuring the recipe, monitoring, troubleshooting, and optimizing the DCS to support scale-up trials.
  • Providing automation support, implementing control logic modifications, and maintaining system integrity.

Challenges of the role:

  • Managing frequent changes in process recipes, control logic, and interlocks due to experimental batches.
  • Supporting operators and shift In-charges with DCS troubleshooting under time constraints.
  • Driving the regular process in absence of shift-in-charge.

Principal Accountabilities & Responsibilities

  • Operate, monitor, and maintain the DCS to ensure smooth plant operation.
  • Develop, modify, and test DCS control setpoints, strategies, interlocks, alarms, and graphics as and when required.
  • Ensure robust data logging and trend availability for process analysis.
  • Review the process trends and report to plant manager on any abnormalities observed.
  • Ensure all process interlocks are implemented and simulated
  • Coordinate with the Instrumentation and ABB for complex issues and upgrades
  • Provide first-line troubleshooting and support for DCS-related issues during shifts.
  • Zero incidents and adherence to safety protocols
  • Start-up, shutdown, and emergency handling of process units.
  • Acknowledge and analyse process alarms; take corrective actions promptly.
  • Maintain plant operation within specified limits and comply with standard operating procedures (SOPs).
  • Record critical parameters like temperature, pressure, flow, level, and maintain logbooks.
  • Prepare daily shift reports, production summaries, and handover notes.

Position Specification

Education: B.E/ B.Tech - Chemical Engineering

Nature of Experience: Fine chemicals, Specialty chemicals, Batch process industry

Duration of Experience: - 5 to 8 Years

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