Maintenance Manager-15-20-Narsanda- Nadiad- Gujarat
5 days ago
Role : Maintenance Manager
Experience : 15 to 20 years
Qualification : B.tech
Location : Narsanda- Nadiad- Gujarat
Job Description :
The Maintenance Manager will be responsible for building and leading the Maintenance
function from the ground up, covering Electrical, Mechanical, and Electro-Mechanical
maintenance. This role requires strong technical expertise, leadership skills, and proven
experience in handling plant and utility maintenance to ensure high reliability, safety, and
efficiency of operations.
Key Responsibilities:
1. Plant Setup & Establishment
• Develop and implement the complete maintenance system (policies, SOPs,
schedules) from scratch.
• Supervise erection, installation, commissioning and handover of all plant & utility
equipment.
• Set up maintenance workshop, tools & tackles, and spare parts inventory
management system.
2. Equipment & Utilities Maintenance
• Plan and execute Preventive, Predictive, and Breakdown Maintenance for all plant
machinery, including:
o Super Enamelled Copper & Aluminium Wire and Strip Lines.
o Continuous Transposed Conductor (CTC) Machines.
o Paper-Covered Conductor Lines.
o Bunching, Stranding & Cabling Machines.
o Copper Busbar, Foil & PV Ribbon Manufacturing Lines.
o Upcaster / Electric Furnaces for continuous copper rod casting.
• Maintain utilities & infrastructure: HT/LT electrical systems, transformers,
compressors, DG sets, HVAC, water cooling systems, firefighting systems.
• Monitor equipment health to minimize downtime and ensure maximum Overall
Equipment Effectiveness (OEE).
3. Team Building & Leadership
• Recruit, train, and lead a skilled multi-disciplinary maintenance team.
• Define roles, responsibilities, and performance standards for the team.
• Develop a proactive culture focused on safety, accountability, and reliability.
4. Spare Parts & Vendor Management
• Identify critical spares and develop optimum inventory control systems.
• Build strong vendor base for OEM spares, service contracts, and AMCs.
• Negotiate and finalize contracts with service providers for cost-effective maintenance
support.
5. Safety, Statutory & Compliance
• Ensure compliance with Factory Act, Electrical Safety Rules, Environmental & Fire
Safety regulations.
• Implement strict LOTO (Lock-out / Tag-out), Permit-to-Work, and Safety Audit
systems.
• Drive zero-accident culture in maintenance activities.
6. Continuous Improvement
• Introduce modern maintenance practices TPM, Kaizen, 5S, and Condition
Monitoring.
• Lead energy conservation and cost-saving initiatives.
• Adopt digital tools / CMMS for maintenance tracking and reporting.
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