Production Manager
2 days ago
Role : Production Manager -Enamelling Department
Qualification : B.E. , B. Tech
Location : Narsanda-Nadiad-Gujarat
Experience : 12 to 15 years
Job Description :
Production & Operations
• Plan, organize, and oversee enamelling operations for wires, strips, and CTC to meet
production schedules.
• Monitor line performance, output, and machine utilization (OEE).
• Ensure optimum use of raw materials (copper/aluminium, varnishes, dies, lubricants).
• Control wastage, rejections, and energy consumption.
• Coordinate with Planning & Dispatch to achieve on-time delivery.
Quality & Process Control
• Ensure products comply with IEC, IS, NEMA, ASTM, and customer-specific
standards.
• Monitor film build, adhesion, flexibility, dielectric properties, thermal class, and other
critical parameters.
• Collaborate with QA/QC to resolve in-process and customer quality issues.
• Implement corrective and preventive actions to eliminate defects and complaints.
CTC & Strip Enamelling Focus
• Oversee enamelling process for strips and continuously transposed conductors,
ensuring consistency in insulation quality.
• Optimize enamelling for large cross-section conductors used in transformers and
electrical machines.
• Ensure uniform enamel coating thickness and insulation properties for heavy-duty
applications.
Technology & Process Improvement
• Drive continuous improvements in enamelling technology, productivity, and cost
reduction.
• Support for new enamel types, higher temperature grades, dual coatings, and
customized products.
• Evaluate and implement best practices in enamelling for high-performance wires and
CTC.
Team Management
• Lead and motivate supervisors, operators, and technical staff.
• Allocate manpower effectively across different enamelling lines.
• Conduct training programs on process control, quality, and safety.
Maintenance & Coordination
• Coordinate with Maintenance to minimize breakdowns and downtime of enamelling
lines.
• Plan preventive maintenance and ensure machine health.
• Liaise with Purchase/Stores for timely availability of consumables and raw materials.
Safety & Compliance
• Ensure compliance with EHS standards, particularly in handling varnishes, solvents,
and chemicals.
• Enforce safe operating practices to achieve zero accidents.
• Adhere to statutory and environmental regulations.
Reporting & Documentation
• Prepare daily, weekly, and monthly reports on production, rejections, efficiency, and
downtime.
• Support internal, customer, and certification audits (ISO, IATF, UL, RoHS, etc.).
• Maintain process records and traceability documentation.
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