Deputy Manager P4G/Process Engineering

4 hours ago

Faridabad, Haryana, India Whirlpool Full time ₹ 20,00,000 - ₹ 25,00,000 per year

Role & responsibilities

Operational Excellence & Lean Leadership

  • Implement Lean principles including 5S, SMED, VSM, Kaizen, and Visual Management.
  • Lead and enforce the Ideal Production System across operations.
  • Facilitate and validate Kaizen events and Focused Improvement activities.
  • Conduct operational audits and follow-up on improvement actions.
  • Guide leadership at all levels on Lean best practices and cultural integration.

Cost Savings & KPI Management

  • Identify, validate, and track cost-saving opportunities with cross-functional teams.
  • Ensure alignment of cost saving with finance and meet P4G (Productivity for Growth) targets.
  • Analyze cost vs. PP plan (Profit Plan) in collaboration with Finance.
  • Track and report Net and Gross P4G savings.
  • Develop a 3-year idea pipeline for continuous improvement initiatives.

Governance, Compliance & Quality

  • Ensure adherence to EHS (Environment, Health & Safety), Quality, and Maintenance objectives.
  • Report any non-conformities and enforce compliance across the plant.
  • Champion a ZERO mindset culture across Safety, Quality, and Waste.

Training & Capability Building

  • Coach production teams on Lean methodologies and tools.
  • Support HR in developing employee competence in Lean practices.
  • Promote a culture of continuous improvement and best practice sharing.

Preferred Activities

  • Lead implementation of Ideal Production methodology to achieve World-Class Manufacturing status.
  • Conduct training on World Class Manufacturing (WCM) tools.
  • Lead and coordinate cross-functional projects and workshops.

Key Performance Indicators (KPIs)

  • Safety/Quality/Loss: ZERO Mindset
  • Cost Efficiency: Gross & Net P4G (%) vs Target
  • Operational Excellence: Improvement in Plant Scorecard (Leading & Lagging Indicators)
  • Timely Reporting: Regional & Divisional Reports
  • Lean Deployment: Ideal Production System Implementation and Integration

Critical Experience Required

  • Proven success in implementing Lean principles such as:

  • 5S, Kaizen, 7 QC Tools, SMED, VSM, Visual Management, and Lean Manufacturing

  • Experience working directly with production and operations teams.

  • Expertise in identifying improvement opportunities through data and root cause analysis.
  • Strong KPI monitoring and performance reporting.
  • Leading cross-functional improvement projects with measurable impact.

Functional Competencies

  • Strong leadership in project and change management.
  • Excellent communication and influencing skills.
  • High proficiency in MS Office (Excel, Word, PowerPoint, Outlook).
  • Ability to read and interpret technical documentation and process standards.
  • Strong analytical mindset and problem-solving skills.

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