
Program Manager
1 week ago
About Gegadyne:
Gegadyne Energy is Mumbai-based start-up developing proprietary Non-Lithium based quick charging battery technology with a primary focus to leapfrog battery technologies to the next stage thereby change the unit economics of everything else associated with it. We are developing a new Advanced Cell Chemistry which is exempt of Lithium, cobalt and other rare elements and focusing on quality and indigenous cell development.
Role Purpose
- As a Program Manager, you will bring order to chaos. You'll run a ruthless weekly cadence, make sure every project has an owner and a timeline, and hold people accountable until it ships.
- Your mission: move technology from R&D certified product without excuses.
- Own the end-to-end execution of technology programs (cell validation, battery pack design, firmware/BMS, certification) from concept prototype validated, certifiable product.
- Build the operating system of the tech org: plans, cadence, documentation, risk control,
- and cross-functional delivery. This role brings order to chaos and ensures on-time, fully
- documented outputs.
Scope
Programs covered: Traction Battery, UPS Battery, BESS pilots BMS/Firmware releases, compliance/certification tracks
Teams interfaced: Testing/Validation, Cell Fabrication, Firmware, Pack Design,
Assembly, Stores, QA/Compliance, Finance.
Decision span: Schedule control, risk gating, change control facilitation, crossteam re-prioritization (with CEO alignment).
Key Responsibilities :
Program Planning & Control
- Translate company goals into program charters with scope, owners, deliverables, milestones, and acceptance criteria.
- Build and maintain integrated master schedules (IMS) with critical path, dependencies, buffers, and resource loading.
- Run rolling 12-week plans with weekly re-baseline where justified (documented via change control).
- Weekly Execution Cadence (Non-Negotiable)
- Monday Commit: finalize deliverables for each owner (DoD/DoR defined), risks, and Un blockers.
- Daily Stand-up (15 min) per stream: surface slippages/blockers; update tracker.
- Friday Demo/Review: working outputs only (hardware/firmware/test reports). No slide-only substitutes.
- Publish meeting notes, decisions, and action registers within 24 hours.
Documentation & Single Source of Truth
- Enforce live documentation: test plans/reports, DVP&R, BoMs, design revisions, firmware release notes, wiring diagrams, FMEAs, certification dossiers.
- Stand up and own the repository (e.g., Notion/Confluence + Jira + Git + Drive/PLM). Define naming, versioning, and approval rules.
- Assign and manage doc owners (e.g., coordinators/engineers) to shadow high-risk work and capture details in real time.
Cross-Functional Coordination & Handoffs
- Align Testing Pack Design Firmware/BMS Assembly Stores/QA with dated handoff checklists.
- Gate every build with readiness reviews (materials, drawings, firmware versions, test jigs, safety checks).
- Track supplier/fabrication readiness (fixtures, jigs, PCBA slots, tooling, lead times).
Risk, Issue & Change Management
- Maintain risk register with owners, mitigations, and due dates; escalate early per matrix.
- Run ECR/ECO (engineering change request/order) process with impact analysis (cost, schedule, compliance).
- Trigger containment & corrective actions for defects; track defect escape rate to next stage.
Compliance & Certification Readiness
- Plan and track AIS 156, UN 38.3, IEC 62133, IP ratings, EMI/EMC as applicable.
- Ensure complete evidence packs (test data, procedures, calibration certificates, traceability).
- Coordinate with external labs; block calendar for sample readiness and shipment.
Cost/Resource Visibility (Execution Support)
- Work with Finance/Stores to track program budgets, BoM freezes, purchase lead times, and burn.
- Pre-empt material shortages; maintain long-lead item watchlist and alternates.
Stakeholder Communication
- Weekly executive summary to CEO: progress vs plan, blockers, decisions needed.
- Maintain program dashboards (RAG status, milestones, risks, actions, owner scorecards).
Key Deliverables (Artifacts)
- Program Charters & Work Breakdown Structures (WBS)
- Integrated Master Schedule (Gantt or timeline) with critical path
- DVP&R, Test Plans, Test Reports with sign-offs
- Engineering Readiness Checklists per build gate (PVT/EVT/DVT style)
- Risk Register, Issue Log, Action Tracker (with SLA clocks)
- ECR/ECO log with impact assessments
- Certification Evidence Dossier (per standard)
- Firmware Release Notes & Configuration Matrix
- BoM Freeze records and Revision History
- Weekly Executive Summary & Dashboard
Metrics / KPIs (Tracked Monthly & Quarterly)
- On-Time Delivery (OTD) of milestones: 90%
- Commitment Reliability (planned vs achieved per week): 85%
- Documentation Completeness Index (required artifacts present & signed): 100% for gated builds
- Defect Escape Rate to next stage: trending down q/q
- Mean Time to Unblock (MTTU) for critical blockers: 48 hours
- Change Latency (ECR to ECO close): 10 business days (A-priority)
- BoM Freeze Lead Time before build: 10 business days
- Certification Milestone Adherence: on plan or approved variance with rationale
Required Qualifications
- 6-12 years in program/project management for EV, batteries, power electronics,
or complex electro-mechanical hardware.
- Proven record shipping real hardware under aggressive timelines (preferably
traction batteries/BMS/industrial power).
- Strong working knowledge of battery pack development, BMS/firmware release
management, and validation testing.
- Familiarity with AIS 156, UN 38.3, IEC 62133, IP ratings; exposure to APQP/PPAP,
DFMEA/PFMEA, Control Plans is a plus.
- Tooling fluency: Jira/Asana, Confluence/Notion, Google Workspace, basic PLM,
Git, Gantt/timeline tools, Sheets/Excel.
- Excellent written documentation; ability to create clear checklists, test reports,
and change logs.
- Assertive communicator; comfortable enforcing standards with senior engineers.
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