Head of Quality Control

2 days ago


Boisar, Maharashtra, India Apollo Heat Exchangers Full time ₹ 8,00,000 - ₹ 24,00,000 per year

Role & responsibilities

Quality Strategy & Compliance

- Develop and implement quality policies, procedures, and standards aligned with ISO 9001, IATF 16949, OSHAS, ISO 14001 and Exposure to IRIS & AS 9100 D / NADCAP. / Other OEM requirements.

- Ensure adherence to welding standards EN ISO 3834-2, EN ISO CL1,and heat exchanger specifications (e.g., ASME, TEMA).

- Monitor compliance with health, safety, and environmental regulations (OSHAS / ISO

Team Leadership

- Manage a team of QC inspectors, engineers, and technicians.

- Foster a culture of quality through training, mentoring, and performance evaluation.

. Process & Product Oversight

- Oversee inspection/testing of aluminium components using tools like CMM, X-ray, ultrasonic testing, and dye penetrant.

- Conduct root cause analysis (RCA) for defects and implement corrective actions (CAPA).

- Lead cross-functional collaboration with Production, R&D, and Engineering to embed quality in design (APQP, FMEA, PPAP).

Audits & Supplier Management

- Execute internal/external audits and manage customer/supplier audits.

- Evaluate supplier quality through audits, performance reviews, ratings and material certifications.

  1. Data Analysis & Reporting

- Track KPIs (scrap rates, defect rates, customer returns) using statistical tools (7 QC Tools or Minitab, SPC, SQC).

- Report to senior management on quality performance and improvement initiatives.

Continuous Improvement

- Drive Lean Manufacturing, Six Sigma, or Kaizen projects to reduce waste and enhance efficiency.

- Stay updated on industry trends (e.g., automation in welding, advanced NDT methods).

Preferred candidate profile

  • Educational Qualifications

  • Education: BE/B.Tech ; ME/M.Tech in Metallurgical, Mechanical, or Industrial Engineering.

  • Experience: 10+ years in quality control, with 5+ years in *automotive manufacturing* and expertise in *aluminium welding/heat exchangers*.

  • Certifications: CQE, CQA, Six Sigma (Green/Black Belt), IATF 16949 Lead Auditor.

  • Technical Skills:

- Proficiency in QMS software (e.g., SAP QM, IQMS).

- Knowledge of APQP, PPAP, FMEA, and Control Plans.

- Understanding of aluminium metallurgy and welding challenges (e.g., porosity, cracks).

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