Chemist - Pilot Plant

Role - Chemist (Pilot Plant)

Purpose:

• To operate and monitor pilot plant equipments / operations safely and efficiently
• Ensuring experimental/scale-up batches are produced according to defined procedures (SOP).
• Recording process data.
• Maintaining the cleanliness and readiness of the plant.

Challenges of the role:

• Accurately following varying process parameters for multiple experimental batches.
• Responding to process deviations promptly and safely.
• Maintaining a high level of attention to detail to ensure quality and safety.
• Working in shifts, including nights and weekends, while maintaining focus and consistency.
• Handling chemicals safely and always using appropriate PPE.

Principal Accountabilities & Responsibilities:

• Operate pilot plant equipment as per approved (SOP)
• Monitor process parameters (temperature, pressure, flow, level) and adjust as instructed by the Shift In-charge.
• Record observations, readings, and any deviations accurately in logbooks.
• Follow all safety guidelines, wear required PPE, and report any unsafe conditions immediately.
• Assist in start-up, shutdown, charging, sampling, and cleaning of equipment.
• Start-up, shutdown, and cleaning of pilot plant equipment following SOPs.
• Support small-scale maintenance activities like equipment cleaning, tightening connections, and checking for leaks.
• Maintain good housekeeping standards in the pilot plant area.
• Participate in toolbox talks, safety drills, and EHS training sessions.
• Support other team members to ensure smooth shift operations and handover.
• Maintain detailed logbooks and batch records of all trials, including observations, deviations, and process changes.
• Ensure proper calibration and functionality of instruments and sensors.
• Participate in safety drills, risk assessments, and HAZOP studies for new processes.

Key Skills & Competencies:

• Good understanding of chemical process operations and pilot-scale equipment.
• Basic knowledge of safety procedures and chemical hazards.
• Ability to follow written instructions and standard operating procedures.
• Basic troubleshooting skills and attention to detail.
• Good communication and teamwork skills.
• Good understanding of PFDs, P&IDs, and basic instrumentation.
• Awareness of chemical handling, MSDS, and safe operating practices.

Education : Diploma (Chemical)

Nature of Experience : Fine chemicals, specialty chemicals, batch process industry

Experience : 2 to 5 years

Role Competencies : Good interaction/communication skills.