Pre-Fabrication Engineer

22 hours ago

Mundra, Gujarat, India adani capital pvt ltd Full time ₹ 12,00,000 - ₹ 24,00,000 per year

Engineer

Responsibilities

Pre-Fabrication Process Management

  • Oversee the pre-fabrication of wind turbine blade components, including the accurate cutting and assembly of composite materials such as glass fiber and carbon fiber prepregs.
  • Implement advanced techniques like automated tape laying (ATL) and automated fiber placement (AFP) to ensure precise material placement and optimal blade structure.

Mold Preparation and Setup

  • Supervise the preparation and setup of molds for pre-fabrication, including ensuring proper mold release agent application and alignment of mold segments.
  • Verify mold conditions and specifications to prevent defects during the blade manufacturing process.

Composite Material Handling

  • Manage the handling and storage of composite materials, ensuring proper environmental controls such as temperature and humidity to maintain material integrity.
  • Monitor material usage and waste, implementing strategies to minimize excess and reduce costs.

Process Monitoring and Adjustment

  • Monitor pre-fabrication processes, including resin impregnation and curing, to ensure compliance with production specifications and standards.
  • Adjust process parameters as needed to address any deviations and maintain high-quality output.

Quality Assurance

  • Conduct inspections of pre-fabricated components to ensure they meet design specifications and quality standards, using techniques such as visual inspections and dimensional checks.
  • Implement corrective actions for any identified issues, collaborating with other teams to resolve production challenges.

Equipment Operation and Maintenance

  • Operate and maintain pre-fabrication equipment, including automated layup machines and curing systems, ensuring optimal performance and reliability.
  • Perform routine maintenance, calibration, and troubleshooting to prevent equipment malfunctions and production delays.

Safety and Compliance

  • Adhere to safety protocols specific to pre-fabrication processes, including proper handling of composite materials and safe operation of machinery.
  • Ensure compliance with safety regulations and maintain a safe working environment through regular safety audits and training.

Process Improvement Initiatives

  • Identify and implement improvements in pre-fabrication processes to enhance efficiency, reduce material waste, and improve blade quality.
  • Evaluate and integrate new technologies and methods to advance pre-fabrication capabilities and production performance.

Documentation and Reporting

  • Maintain detailed records of pre-fabrication activities, including material usage, process parameters, and quality inspection results.
  • Prepare and submit reports on pre-fabrication performance, highlighting any issues encountered and actions taken.

Key Stakeholders - Internal:

  • Engineer - Production
  • Main Mould Engineer
  • Post Mould Engineer
  • Head - Production

Key Stakeholders - External:

  • Material Suppliers
  • Equipment Manufacturers
  • Quality Auditors
Qualifications

Educational Background:

  • B.Tech/BE in Mechanical Engineering, Material Science, or related field.

Work Experience:

  • 5+ years of experience in pre-fabrication or composite material processing, with exposure to automated layup techniques.

Industry Knowledge:

  • Understanding of pre-fabrication processes, material handling, and quality assurance in wind turbine manufacturing.

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