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Blade Manufacturing Engineer
2 weeks ago
Engineer - Blade Manufacturing
ResponsibilitiesPost-Mold Processing Oversight
- Supervise post-mold processing activities, including trimming, sanding, and surface finishing of wind turbine blades to achieve required aerodynamic profiles and surface quality.
- Utilize advanced techniques such as robotic sanding and precision trimming to ensure consistent and high-quality blade finishes.
Surface Quality Management
- Manage the application of coatings and paint on blades, including surface preparation and curing to achieve desired aesthetic and protective properties.
- Conduct detailed inspections to identify and address any surface defects or imperfections, implementing corrective actions as needed.
Quality Assurance and Testing
- Perform rigorous quality checks on post-mold blades using methods such as ultrasonic testing and dye penetrant inspection to verify structural integrity and compliance with specifications.
- Document and address any quality issues, collaborating with other teams to implement corrective measures and improve overall blade quality.
Equipment Operation and Maintenance
- Operate and maintain equipment used in post-mold processing, including sanding machines, coating systems, and inspection tools, ensuring optimal performance and reliability.
- Perform routine maintenance, calibration, and troubleshooting of equipment to prevent malfunctions and ensure consistent processing results.
Safety and Compliance
- Adhere to safety protocols during post-mold processing, including proper handling of hazardous materials and use of personal protective equipment (PPE).
- Ensure compliance with regulatory standards and industry best practices, maintaining accurate documentation and facilitating safety audits.
Process Optimization and Innovation
- Identify and implement process improvements in post-mold processing, including the adoption of new technologies and techniques to enhance efficiency and blade quality.
- Evaluate and integrate advancements in coating materials and finishing methods to advance post-mold capabilities.
Documentation and Reporting
- Maintain detailed records of post-mold processing activities, including quality inspection results, equipment performance, and material usage.
- Prepare and submit comprehensive reports on post-mold processing, highlighting any issues and corrective actions taken.
Resource Management
- Manage resources effectively, including materials and tools used in post-mold processing, to optimize efficiency and reduce waste.
- Monitor and report on resource usage, identifying areas for improvement and cost-saving opportunities.
Training and Support
- Provide training and support to junior staff and new team members involved in post-mold processing activities.
- Share expertise and knowledge to improve overall team performance and capabilities.
Key Stakeholders - Internal:
- Head - Production
- Pre fab Engineer
- Area Incharge
- Maintenance Technicians
Key Stakeholders - External:
- Coating Material Suppliers
- Equipment Providers
- Quality Control Agencies
Educational Background:
- B. Tech/BE in Mechanical or Chemical Engineering.
Work Experience:
- 5+ years of experience in post-mold processing or finishing in a composite manufacturing environment.
Industry Knowledge:
- Expertise in surface quality management, coatings application, and quality assurance standards for wind turbine blades.
