Quality Incharge

10 hours ago


Coimbatore, Tamil Nadu, India sharadha Terry products private limited Full time ₹ 2,00,000 - ₹ 3,00,000 per year

Job Summary

The OE Mill Quality Incharge is responsible for monitoring and controlling yarn quality across the Open-End spinning process. This role ensures that all quality parameters are consistently achieved, performs quality audits, drives improvements, and coordinates with production, maintenance, and stores to maintain high-quality output with minimum defects and waste.

Key Responsibilities1. Quality Monitoring & Control

  • Monitor yarn quality parameters such as count, CSP, U%, CV%, hairiness, imperfections (IPI), and contamination levels.
  • Conduct routine quality checks at ring frame, draw frame, carding, blow room, and OE machines.
  • Ensure all yarn meets customer specifications and internal standards.
  • Control online quality variations and take immediate corrective action.

2. Process Inspection & Improvement

  • Inspect each stage of OE spinning (sliver quality, carding quality, rotor cleanliness, etc.).
  • Identify root causes of quality failures and implement corrective & preventive actions (CAPA).
  • Improve machine settings, fibre mixes, and cleaning schedules to maintain consistent quality.
  • Reduce defects such as lapping, thick/thin places, foreign fibers, contamination, and shade variation.

3. Coordination with Production & Maintenance

  • Work closely with the production supervisor to resolve quality deviations quickly.
  • Coordinate with maintenance team for rotor cleaning, nozzle settings, opening roller speed, and drafting issues.
  • Ensure preventive maintenance activities align with quality requirements.

4. Lab Management

  • Ensure proper calibration of lab instruments (USTER Tester, CSP Tester, Moisture Meter, etc.).
  • Maintain lab records, test reports, and quality history for each lot.
  • Analyze Uster results and interpret data to take improvement actions.

5. Documentation & Reporting

  • Prepare shift-wise and daily reports on quality trends, deviations, and rejections.
  • Maintain quality manuals, SOPs, and work instructions.
  • Provide monthly quality performance reports to management.

6. Team & Training

  • Train operators, fitters, and supervisors on quality standards and measurement techniques.
  • Monitor QC staff performance and scheduling.
  • Conduct awareness sessions on contamination control and quality discipline.

7. Customer Focus & Complaint Handling

  • Investigate customer complaints and provide corrective actions.
  • Ensure samples sent to customers are tested and approved.
  • Continuously upgrade quality standards to match market requirements.

8. Safety & Compliance

  • Maintain a safe and clean working environment.
  • Ensure compliance with ISO standards, audits, and any buyer-specific requirements.

Skills Required

  • Strong knowledge of OE spinning processes and quality standards.
  • Familiar with Uster standards, yarn testing instruments, and SPC tools.
  • Good analytical and problem-solving capability.
  • Strong communication and reporting skills.
  • Ability to lead a team and manage multiple quality checkpoints.

Qualifications

  • Diploma / B.Tech in Textile Technology (preferred).
  • 5–10 years of experience in OE quality assurance or spinning QA leadership role.

Job Types: Full-time, Permanent

Pay: From ₹20,000.00 per month

Benefits:

  • Cell phone reimbursement
  • Food provided
  • Health insurance

Work Location: In person



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