
AM Plant Maintenance
15 hours ago
Role & responsibilities :-
Maintenance of Machines & Equipment
Plan and execute preventive and breakdown maintenance for:
- Laser cutting machines
- Rolling & Bending machines
- Manual and robotic welding machines (MIG/TIG/Arc)
- Minimize machine downtime and increase equipment availability.
Maintain critical spares inventory and liaise with OEMs for service.
Robotic Welding System Support
Perform first-level diagnostics and minor programming adjustments on robotic welding systems (e.g., ABB, FANUC, Yaskawa).
- Collaborate with automation teams for maintenance of sensors, actuators, and controllers.
Optimize robotic welding parameters for quality and productivity.
Plant Setup & Commissioning
Participate in layout design and machine installation during plant expansions.
- Coordinate with vendors, contractors, and cross-functional teams for equipment commissioning.
Ensure alignment with utility lines, safety zones, and process flow.
Utility Management
Ensure smooth functioning and maintenance of:
- Compressors, chillers, ETP/STP
- HVAC, water treatment plants
Track consumption and reduce utility-related energy costs.
DG Set & Electrical Maintenance
Oversee DG set operation, load testing, and maintenance.
- Maintain electrical panels, distribution boards, and ensure power factor correction.
Ensure preventive electrical safety measures and zero accidents.
Compliance & Safety (Maintenance-related)
Ensure compliance with Factory Act, electrical and boiler inspector norms, PCB (Pollution Control Board) requirements.
- Maintain documentation and records for ISO, OSHA, EMS audits.
Conduct regular maintenance safety audits and inspections.
Documentation & Reporting
Maintain history cards, breakdown records, MTBF & MTTR tracking.
- Prepare daily/weekly/monthly maintenance MIS reports.
Track equipment-wise downtime and root cause analysis (RCA).
Team Supervision & Coordination
Supervise maintenance technicians and contractors.
- Conduct tool-box talks, skill development programs, and cross-training.
Coordinate with production, quality, EHS, and external agencies.
Continuous Improvement Initiatives
Drive TPM, 5S, and Kaizen activities in the maintenance department.
- Identify energy-saving, cost reduction, and automation opportunities.
- Propose and execute engineering change projects for long-term reliability.
Required Skills & Competencies:
- Sound knowledge of mechanical, electrical, and automation systems
- Hands-on experience with CNC/PLC-based machines
- Exposure to robotic welding cells (ABB, FANUC, Yaskawa, etc.)
- Familiarity with lean maintenance tools (TPM, 5S)
- Knowledge of EHS regulations and factory compliance norms
- SAP, Problem-solving and RCA skills
- Vendor & contractor management
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