Assistant General Manager-Quality(Extrusion)

22 hours ago

Bengaluru, Karnataka, India People Source Full time ₹ 12,00,000 - ₹ 24,00,000 per year

1.Quality Assurance & Control

  • Develop, implement, and maintain the quality management system (QMS) in accordance with ISO 9001 and relevant standards such as ASTM, EN, or BIS for aluminium extrusions.
  • Supervise inspection and testing activities across all stages billet, extrusion, aging, anodizing, powder coating, machining, and final inspection.
  • Approve first-piece inspection reports and ensure in-process and final quality checks are followed.
  • Lead root cause analysis (RCA) and corrective/preventive action (CAPA) for internal and customer complaints.

  • Define and implement process control parameters for extrusion presses, die corrections, and finishing lines.

  • Customer Quality Management

  • Review customer quality requirements, drawings, and specifications before production.

  • Handle customer quality audits, product approvals, and periodic quality reviews.
  • Ensure quick resolution of customer complaints through structured problem-solving methods (8D, 5Why, FMEA).

  • Maintain strong communication with marketing, production, and R&D for customer feedback and improvement actions.

  • System & Compliance

  • Ensure adherence to ISO 9001, ISO 14001, and ISO 45001 standards.

  • Drive process and product certification initiatives (e.g., Qualicoat, Qualanod, NABL, BIS).
  • Oversee calibration of all measuring instruments and testing equipment.

  • Maintain quality documentation, inspection records, and test certificates.

  • Continuous Improvement

  • Implement Lean Six Sigma tools for process improvement, scrap reduction, and cost optimization.

  • Monitor and analyze quality KPIs such as rejection %, rework %, customer complaints, and process capability (Cp/Cpk).
  • Conduct quality training and awareness sessions for operators and engineers.
  • Collaborate with die shop, production, and maintenance teams for extrusion die performance enhancement.

Key Performance Indicators (KPIs):

  • Customer complaints and rejection % reduction
  • In-process quality improvement (Cp/Cpk 1.67 for critical parameters)
  • Timely closure of CAPA and audit observations
  • Achievement of quality cost reduction targets
  • Timely calibration and audit compliance

Preferred candidate profile:-

Qualifications & Experience:

  • Education: B.E./B.Tech in Mechanical / Metallurgical / Industrial Engineering
  • Experience: 15-20 years in Quality function within Aluminium Extrusion Industry (minimum 5 years in managerial/AGM level)Certifications: ISO 9001 Lead Auditor / Six Sigma Green or Black Belt preferredal

Technical Skills:

  • Strong knowledge of aluminium alloy metallurgy (6xxx series 6061, 6063, etc.)
  • Understanding of extrusion press operations, heat treatment, surface finishing, and dimensional control.
  • Familiarity with measuring instruments: spectrometer, tensile tester, hardness tester, profile projector, coating thickness gauge, etc.
  • Proficiency in MS Office, SAP (QM module), and statistical quality tools (SPC, MSA, FMEA).

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