Production Head

5 days ago

Rajkot, Gujarat, India varun casting Full time ₹ 84,00,000 per year

Key Responsibilities:

1. Foundry Operations (CI Casting):

  • Oversee all CI casting processes: pattern making, core making, molding, melting, pouring, shakeout, fettling, and heat treatment.
  • Ensure compliance with metallurgical and dimensional standards for gray and ductile iron castings.
  • Monitor casting yields, reduce rework/rejections, and improve process consistency.

2. Machine Shop Operations:

  • Manage end-to-end machining of cast components (CNC, VMC, HMC, lathe, grinding, drilling, etc.).
  • Ensure components are machined to the required tolerances, surface finish, and dimensional accuracy.
  • Coordinate tool planning, fixture development, cycle time optimization, and machine utilization.
  • Work with CAD/CAM teams and CNC programmers for process planning and tool path generation.
  • Implement TPM (Total Productive Maintenance) and preventive maintenance for machining equipment.

3. Production Planning & Control:

  • Develop and execute integrated production plans for foundry and machine shop.
  • Balance foundry output with machining capacity to avoid bottlenecks or idle time.
  • Ensure on-time delivery of fully machined castings to customers.

4. Team Leadership:

  • Lead cross-functional teams in foundry and machine shop – operators, supervisors, and engineers.
  • Conduct skill assessments, training programs, and workforce planning.

5. Quality Management:

  • Implement and maintain quality systems (ISO 9001 / TS 16949 / IATF 16949 as applicable).
  • Coordinate with QC and QA for in-process inspections, dimensional checks, NDT, and final audits.
  • Drive continual improvement through root cause analysis (RCA) and corrective/preventive actions (CAPA).

6. Maintenance & Asset Management:

  • Coordinate with the maintenance team for breakdown prevention and reduction.
  • Monitor performance of key foundry and machining equipment (furnaces, molding lines, CNC machines, etc.).

7. Inventory & Cost Control:

  • Plan and manage raw material (scrap, pig iron, alloy), consumables, and tooling inventory.
  • Control production costs through scrap reduction, yield improvement, and energy efficiency.

8. Health, Safety & Environment (HSE):

  • Ensure adherence to all safety standards and environmental regulations in both foundry and machining units.
  • Conduct safety drills and implement 5S and EHS practices.

9. Reporting & KPIs:

  • Maintain MIS reports on production, quality, machine utilization, OEE, rejection rates, etc.
  • Present daily/weekly/monthly performance data to top management.

10. Customer Coordination:

  • Ensure timely delivery of fully machined castings as per customer requirements.
  • Handle customer audits, technical queries, and quality complaints effectively.

Experience Required:

  • 10+ years in a leadership role in CI Casting & Machine Shop operations.
  • Strong understanding of cast iron metallurgy and machining processes.
  • Proven ability to manage high-volume production with quality and cost efficiency.

Job Type: Full-time

Pay: ₹60, ₹70,000.00 per month

Work Location: In person

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