
Senior Process Engineer I
4 days ago
Application Deadline:
31 October 2025
Department:
Engineering
Employment Type:
Permanent - Full Time
Location:
Gurgaon - India
Description
At Lummus Technology, innovation thrives, and excellence is a shared pursuit. When you join the Lummus Family, you are empowered to make an impact and be part of a dynamic team that celebrates creativity, encourages professional development, and fosters collaboration.
From our technology portfolio to our global workforce, Lummus is growing at a rapid pace, and we hope that you will grow with us during this exciting time.
Key Responsibilities
Independently lead Operator Training Simulator (OTS) and advanced digital application projects.
- Develop and maintain standards and best practices for project documentation, including Functional Design Specifications (FDS), modeling guidelines, input data collection, and project scheduling.
- Mentor junior engineers to enhance their dynamic simulation capabilities.
- Deliver training sessions to internal and external participants through Lummus Digital Centers.
- Manage project teams in developing plant-wide process simulation models based on Lummus proprietary technologies.
- Integrate and interface simulation models with Distributed Control Systems (DCS) and Emergency Shutdown (ESD) systems.
- Participate in Model Acceptance Testing (MAT), Factory Acceptance Testing (FAT), and Site Ensure simulation scenarios and malfunction strategies comply with customer specifications.
- Support testing, implementation, and start-up of plant process control systems, including FAT/SAT for system verification and validation.
- Assist in developing commissioning plans and startup/shutdown procedures.
- Lead engineering study projects and provide technical direction.
- Report project progress, identify risks, and implement mitigation strategies.
- Coordinate with clients including EPCs, end users, vendors, and partners.
Skills, Knowledge & Expertise
- Bachelor's or Master's degree in Chemical Engineering.
- Experience with Lummus Technology processes is preferred.
- 10 to 15 years of post-academic experience in developing Operator Training Simulators and/or dynamic simulations for oil and gas, refinery, and chemical processes.
- Proven experience managing full-cycle OTS projects (both emulation and direct-connect) as a technical lead from Kick-Off Meeting (KOM) to SAT and training delivery.
- In-depth knowledge of systems, processes, equipment, and controls.
- Excellent written and verbal communication and presentation skills.
- Strong accountability and ability to deliver on commitments in a timely manner.
- Proficiency in steady-state and dynamic simulation using commercial software (hands-on experience with Aspen, Honeywell, or Aveva preferred).
- Experience with industrial control systems such as Honeywell, Emerson, Schneider, Yokogawa, and BHGE compressor/turbine controllers.
- Development and integration experience with HMI applications like InTouch is a plus.
- Ability to interpret physical systems and controls to develop dynamic simulation models that accurately represent system responses under various operating conditions.
- Thorough understanding of P&IDs, equipment and instrument datasheets, general arrangement drawings, process control philosophies, control narratives, and shutdown specifications including Cause & Effect charts.
ALERT
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