Electrical and Instrumentation Manager

Job title : Manager - Instrumentation and Electricals

Entity : Evonik Specialty Silica India Pvt. Ltd.

Work location : Jhagadia, Gujarat

Purpose of the Position:

• Safe and efficient management of preventive maintenance & breakdown of instruments and electrical equipments through effective engineering norms of ESSIPL to meet or exceed maintenance requirements.
• Communicating with authorities and complying with all associated legal requirements.
• Co-ordinating with regional PT Team for implementation of best maintenance practices like Risk Based Maintenance (RBM), EPS in Instrumentation and Electrical streams.
• Digitalization initiatives like OT security, and act as LOSC.

Key Responsibilities:

• Management of Departmental Activities for Instrumentation and Electrical side.
• Handling and ensuring compliance related to Nucleonic Gauge (Should have completed Training through A.E.R.B./BARC) Work as Radiological Safety Officer for Organization.
• Ensure timely compliance of Instrumentation ( Weights and Measure Metrology related, GPCB related, etc.) Ensure timely compliance of Electrical (Annual Inspection, DG set registration & Duty filing, Communication with DGVCL/GETCO, Etc.)
• Experience on Rockwell Automation PLC System (Control Logix, PLANT PAX, FT BATCH, SCADA AND LOGIC programming development) .
• Experience of SAP and SAP Plant Maintenance module. ( Notification, Work Order management).
• Experience on filter press Hydraulic system, Spray Dryer Burner System, Boiler Burner and safety interlocking system.
• Ensure timely calibration of field instruments, MCI and various measuring instruments.
• Ensure timely attendance to break-down and emergency repair jobs.
• Guide subordinates to repair the equipment and keep it ready to use as per requirement.
• Ensure proper and safe operation of equipments used during maintenance and calibration.
• Install, commission and validate new equipment. Instrument and Electrical related Mechanical support designing, fabrication through vendor.
• Sizing and Selection of proper instrument (knowledge of Mass Flow meter, Pressure transmitter, Thermocouple, Magnetic Flowmeter, pH Meter, Turbidity meter, Conductivity meter, Ozone Generator, Weighing system, Etc)
• Telephone EPBX programming, Configuration, CCTV Configuration Etc.
• Contract man power planning, assigning them jobs daily and ensuring safe maintenance.
• Plan, schedule and carry out shut down maintenance jobs.
• Support in controlling maintenance cost, analyzing breakdown, Prepare CAPA, diagnosing, identifying the root cause and implementing the actions.
• Coordination with external vendors and other departments and sustain team work.
• Carry out cost estimate for equipment maintenance, repair and replacement.
• Attend assigned EHSQ and GMP related actions.
• Meet the applicable EHS legal and Evonik requirements.
• To ensure safe maintenance through adherence to the EHS policy, Life Saving Rules, Work Permit, use of Personal Protective Equipments, Management of Change, Pre-Job Plan, Incident Reporting, EHS procedures etc.
• Prepare and maintain documents like Equipment History Card, Maintenance Checklist, Reports to Management, Standard Practice Instruction, ISO related etc.
• Communication with authority and compliance of legal requirements.
• Active participation in conceptualization to execution to commissioning of projects.
• Ensure availability of spares by working with Purchase department and Engineering Stores by implementing Min/Max system for spares.
• Preparation of Appropriation Request for major expenditures.
• Responsible for imparting training on SAP Maintenance Module to all new joiners of the department.
• Digitalization initiatives like OT security including global policy/standard implementation, act

Education & Experience Required :

• B.E. / B.Tech. – Instrumentation or Electronics & Communication with 10-12 years of experience in maintenance of plant.
• Additional requirements - Training cum Certification- course on Radiation Safety Aspects of Nucleonic Gauges.
• Active registration on ELORA AERB Website for Radiation Professional.

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dditional skills and abilities required for this positionM

an-power management.Fluency in English, Gujarati and Hindi language.Experience in SAP is preferred.PLC programming