Assistant Manager/ Senior executive

6 days ago

Hyderabad Shabad Shamshabad, India ABR Cafe & Bakers Full time ₹ 12,00,000 - ₹ 36,00,000 per year

Tea Powder Packing Quality Assurance

Role Overview:

The QC Manager will be responsible for establishing, implementing, and maintaining robust quality systems across the tea packing facility. The role involves end-to-end quality assurance for raw materials (RM), packaging materials (PM), and finished goods (FG), while managing the in-house laboratory for routine physical, chemical, and sensory analysis.

Key Responsibilities:

1. Quality System Implementation

  • Develop, implement, and maintain the QC protocols, SOPs, and documentation aligned with FSSAI, ISO, and export quality standards.
  • Set up and streamline the in-house lab for routine testing of RM, PM, and FG.
  • Monitor quality checkpoints throughout the production and packing process to ensure adherence to standards.
  • Establish specifications for RM (tea, flavors, additives), PM (pouches, cartons, labels), and FG (moisture, blend uniformity, packaging integrity, etc.).

2. Lab Management

  • Oversee all laboratory activities, equipment calibration, and upkeep.

  • Train and guide lab technicians to conduct tests such as:

  • Moisture, sieve analysis, and sensory evaluation for tea powder.

  • Migration and integrity tests for packaging material.

  • Shelf-life and stability studies.

  • Maintain test reports, retain samples, and ensure traceability for all batches.

3. Vendor & Material Quality Assurance

  • Approve or reject incoming RM and PM based on quality criteria.
  • Coordinate with procurement and vendors for quality feedback and improvement.

4. Production Quality Monitoring

  • Ensure in-process quality control (blend uniformity, sealing integrity, weight checks).
  • Supervise sampling plans, retain sample management, and corrective action processes.
  • Investigate and resolve quality deviations, complaints, or non-conformances.

5. Compliance & Documentation

  • Ensure full compliance with FSSAI, ISO 22000, FSSC 22000; BRC, HACCP, and export documentation requirements.
  • Maintain proper documentation for traceability, batch records, and audit readiness.
  • Support internal and external quality audits and regulatory inspections.

6. Continuous Improvement

  • Drive initiatives for reducing quality rejections and wastage.
  • Analyze trends in test data to improve process control and product consistency.
  • Train production teams on basic quality hygiene and product standards.

Qualifications & Experience:

  • Education: B.Sc./M.Sc. in Food Technology, Chemistry, or related field.
  • Experience: 58 years in FMCG / Tea / Coffee / Food packaging industries, with hands-on QC and lab management experience.
  • Prior exposure to tea grading, moisture testing, and sensory evaluation preferred.
  • Strong understanding of FSSAI and export quality compliance.

Key Skills:

  • Analytical mindset and attention to detail.
  • Strong leadership and team management skills.
  • Knowledge of basic lab instruments (moisture analyzer, sieve shaker, Mettler balance, sealer tester, etc.).
  • Proficiency in documentation, data analysis, and audit handling.
  • Excellent communication and coordination skills across departments.

Performance Metrics:

  • Batch rejection % and complaint closure time.
  • Audit scores and regulatory compliance.
  • Adherence to QC documentation standards.
  • Efficiency and accuracy of lab testing turnaround.

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