Quality Assurance Manager
2 days ago
Job Title: Head – Quality Assurance Head
Location: Greater Noida
Department: Quality
Reports To: Director / Managing Director
Experience: Minimum 15 years (with at least 5 years in a leadership role in LED TV or Electronics Manufacturing)
Industry: Consumer Electronics / LED TV / Home Appliances / EMS
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Role
We are looking for a dynamic and experienced Quality Head to lead the Quality Assurance function for our LED TV manufacturing operations and ensure excellence across product, process, and customer experience.
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Role Objective
To lead and oversee the entire Quality Assurance and Quality Control function for LED TV manufacturing — ensuring adherence to quality standards, continuous improvement of processes, and zero-defect product delivery to customers and OEM partners.
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Key Responsibilities
1. Quality Strategy & Leadership
* Define and implement quality systems, policies, and standards aligned with company goals and ISO requirements.
* Lead and mentor the QA/QC teams across incoming, in-process, and outgoing quality stages.
* Drive a zero-defect culture across manufacturing lines and supplier ecosystem.
2. Incoming Quality Control (IQC)
* Ensure strict inspection of components and materials (panels, mainboards, plastics, power supplies, etc.) before production.
* Collaborate with sourcing and vendor teams to qualify, audit, and improve supplier quality.
* Track supplier-wise rejection trends and initiate CAPA (Corrective & Preventive Actions).
3. In-Process Quality Control (IPQC)
* Monitor and control process quality parameters during SMT, assembly, and final line stages.
* Establish in-line checkpoints, standard inspection procedures (SIP), and work instructions.
* Lead process audits, SPC (Statistical Process Control), and defect analysis for yield improvement.
4. Outgoing Quality Assurance (OQA)
* Oversee final product testing, burn-in, reliability, and aging tests before dispatch.
* Ensure adherence to brand and OEM customer quality requirements.
* Implement end-of-line audit systems for defect traceability and corrective actions.
5. Field & Customer Quality
* Monitor field failures, service return analysis (RMA), and warranty claim trends.
* Coordinate with service and R&D teams for root cause analysis (RCA) and design feedback loops.
* Create regular MIS reports on field performance, customer complaints, and resolutions.
6. Continuous Improvement
* Drive Kaizen, Six Sigma, and Lean initiatives for process capability enhancement.
* Implement automated inspection and testing systems where feasible.
* Work with R&D to validate new product designs for manufacturability and reliability.
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Key Skills & Requirements
* BE/B.Tech in Electronics / Electrical / Mechanical Engineering.
* Minimum 15 years of experience in Quality Management within LED TV / Consumer Electronics / Consumer Appliances/EMS industries.
* Strong knowledge of PCBA, SMT, Plastic, Power Supply, and Final Assembly process quality.
* Hands-on experience with ISO 9001, 14001, and 45001 systems, ESD S20:21
* Proven ability to lead and build high-performing QA teams.
* Expertise in problem-solving tools – 8D, FMEA, Pareto, Ishikawa, CAPA, SPC, MSA.
* Strong communication and cross-functional coordination skills.
* Result-oriented, disciplined, and process-driven mindset.
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