Total Productive Maintenance Coordinator
2 days ago
Role & responsibilities
To lead and sustain Total Productive Maintenance (TPM) initiatives at Chakan Plant 1, ensuring equipment reliability, process efficiency, and a culture of continuous improvement aligned with plant goals.
Key Responsibilities
TPM Strategy & Execution
- Drive implementation of TPM pillars: Autonomous Maintenance, Planned Maintenance, Focused Improvement, Quality Maintenance, and Early Equipment Management.
- Develop and execute TPM roadmap aligned with plant KPIs and strategic objectives.
- Coordinate cross-functional teams to ensure consistent TPM practices across all production lines.
Operational Excellence
- Lead Kaizen activities and support Lean initiatives to eliminate waste and improve OEE (Overall Equipment Effectiveness).
- Conduct Gemba walks and facilitate problem-solving sessions using tools like RCA, 5 Whys, and FMEA.
- Monitor and improve MTBF/MTTR metrics for critical equipment.
Training & Capability Building
- Organize TPM training programs for operators, technicians, and engineers.
- Build internal TPM champions and foster a culture of ownership and accountability.
- Ensure documentation and standardization of TPM practices.
Performance Monitoring & Reporting
- Track TPM progress through dashboards and monthly reviews.
- Report TPM metrics to plant leadership and suggest corrective actions.
- Benchmark best practices and drive continuous improvement.
Preferred candidate profile
- Bachelors degree in Mechanical, Electrical, or Industrial Engineering.
- 3–5 years of experience in TPM implementation in a manufacturing setup.
- Strong knowledge of maintenance systems, Lean tools, and problem-solving methodologies.
- Proficient in MS Office and TPM software tools.
- Excellent communication, leadership, and team coordination skills.
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