Product Monitor

7 days ago

Sulur, Tamil Nadu, India ZIGMA GLOBAL ENVIRON SOLUTIONS PVT LTD Full time ₹ 2,40,000 per year

Qualification:

  • Diploma / ITI / CIPET in Plastics, Polymer (or )Mechanical Engineering

Minimum 1 to 2 years of experience in extrusion-based manufacturing (WPC, WPE, PVC, Pipe) ( Immediate Joiners preferred).

Shift: Rotational (Day / Night as per schedule)

Key Responsibilities:

1. Product & Process Monitoring:

  • Continuously monitor the extrusion line parameters and ensure products are within specified limits.
  • Take and record product readings (length, diameter, thickness, weight, density, etc.) at defined intervals.
  • Check product surface finish, colour shade, and dimensional accuracy.
  • Verify process parameters against the approved process sheet and inform the shift incharge of deviations.

2. Log Book & Data Management:

  • Maintain and update shift log books for product readings, machine settings, and production status.
  • Record hourly production, scrap generation, and downtime accurately.
  • Ensure timely online QC reading entry in ERP / manual log sheets.
  • Maintain daily shift summary reports and hand them over at shift closure.

3. Quality Control & Testing:

  • Perform in-process QC tests (density, impact, colour, gloss, dimensions, etc.) as per QC frequency chart.
  • Ensure only QC-approved products move to the next stage or warehouse.
  • Identify and segregate non-conforming or rejected products, tagging them properly.
  • Support QA team during internal and external audits or trials.

4. Scrap & Rejection Control:

  • Record and report scrap generation with reasons (e.g., bubble, burn, dimension issue, etc.).
  • Ensure scrap is collected, weighed, and disposed of as per standard procedure.
  • Assist in root cause analysis for high rejection or deviation cases.

5. Production & Inventory Coordination

  • Monitor raw material and consumables availability at the line (additives, masterbatch, packaging, etc.).
  • Coordinate with store / warehouse for material issuance and return.
  • Maintain daily consumable stock records (gauges, packing rolls, tapes, etc.).
  • Support in-house and warehouse closing activities for production and stock reconciliation.

6. TPM, 5S & Safety

  • Implement and sustain TPM practices on the shop floor (Autonomous Maintenance, Cleaning, and Inspection).
  • Maintain proper 5S (Sort, Set, Shine, Standardize, Sustain) in assigned work area.
  • Ensure all measuring instruments and gauges are calibrated and handled properly.
  • Follow all safety and PPE protocols during production monitoring.

7. Shift Closure & Handover

  • Prepare shift-end reports including production achieved, rejection, downtime, and observations.
  • Ensure line clearance, housekeeping, and documentation before shift handover.
  • Communicate clearly with the next shift regarding any pending issues or process changes.

Skills & Competencies:

  • Knowledge of extrusion processes (WPC / WPE / PVC / Pipe)
  • Familiarity with basic QC testing methods and instruments
  • Good observation and documentation skills
  • Basic understanding of TPM, 5S, and ISO systems
  • Computer literacy for data entry and reporting
  • Team player with discipline and responsibility

Job Types: Full-time, Permanent, Fresher

Pay: ₹15, ₹20,000.00 per month

Benefits:

  • Food provided
  • Health insurance
  • Leave encashment
  • Paid sick time
  • Paid time off
  • Provident Fund

Work Location: In person

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