Shift In-charge

Qualification:

• Diploma / B.Tech in Plastics Engineering / Polymer Technology / Mechanical / CIPET.
• ITI in any trade Processing or Extrusion with relevant experience may also be considered.

Experience:

• 3 to 5 years of hands-on experience in WPC, PVC, Pipe, WPE Extrusion operations (Immediate Joiners preferred).
• Proven exposure to extrusion problem-solving, process setting, and quality control

Key Responsibilities:

1. Production & Operations Management

• Responsible for managing and supervising production activities during the shift.
• Ensure smooth operation of extrusion lines (WPC, PVC, Pipe, and WPE) as per standard parameters.
• Monitor production output, efficiency, and quality in alignment with daily production targets.
• Coordinate with the maintenance and quality departments to minimize downtime and rejection.
• Ensure proper shift handover and documentation of all running parameters

2. Process Control & Problem Solving

• Handle machine troubleshooting and process adjustments related to extrusion operations.
• Able to handle 6 lines.
• Analyse production problems such as surface defects, dimensional variations, or colour inconsistencies, and implement effective corrective and preventive actions (CAPA).
• Maintain process stability and ensure adherence to SOPs and quality standards.

3. Quality Assurance

• Ensure that products are manufactured according to ISO / QMS / customer specifications.
• Conduct in-process inspections and ensure compliance with quality norms.
• Work closely with the QA team to reduce rejection and rework percentages.

4. Manpower Handling

• Supervise operators, helpers, and technicians during the shift.
• Plan and allocate manpower based on production priorities.
• Conduct on-the-job training for operators to improve skills and efficiency.

5. Maintenance & Equipment Care

• Coordinate with the maintenance team for preventive and breakdown maintenance.
• Ensure timely spare parts availability and raise indents as required.
• Monitor machine health, safety guards, and equipment cleanliness.

6. Documentation & Reporting

• Maintain daily production log books, shift reports, downtime analysis, and scrap records.
• Ensure online updating of production data in Excel, ERP, MIS / manual registers.
• Maintain records for spares usage, line changeovers, and material consumption.

7. MNC Systems & Process Compliance

• Implement and monitor 5S practices across the shop floor.
• Adhere to TPM (Total Productive Maintenance) standards for equipment efficiency.
• Participate in Kaizen and continuous improvement activities.
• Ensure inventory and stock management for raw materials, WIP, and finished goods.
• Maintain safety protocols, housekeeping, and discipline as per company policy.

8. Coordination & Communication

• Liaise with Planning, Quality, Maintenance, and Stores departments for smooth workflow.
• Ensure timely reporting to superiors on production status, issues, and requirements.

Support management in implementing new projects, trials, and process improvements

Skills & Competencies:

• Strong technical knowledge of extrusion machines and tooling
• Good understanding of raw materials, formulations, and process parameters
• Problem-solving and analytical skills
• Good leadership and team-handling ability
• Familiar with TPM, 5S, ISO systems, and safety standards
• Proficient in MS Office / ERP systems / production reporting

Job Types: Full-time, Permanent

Pay: ₹25, ₹30,000.00 per month

Benefits:

• Food provided
• Health insurance
• Leave encashment
• Paid sick time
• Provident Fund

Work Location: In person