Process Coach

3 days ago

Sanand Ahmedabad Gujarat, India Ford Motor Company Full time

Daily safety improvement walks in allocated profile for improving safe work behavior & developing safe work culture among team to have safe workplace - Time bound closure of ICA, PCA related to incident, closure of open SRA - Ensuring 100% vehicle turnaround time from docks - Raise discrepancy reports at receiving stage and drive for closure in agreed time and minimizing same - Ensure on time receivers with Zero errors and Zero negative inventory - On time shipment of bailment parts, rejections to suppliers and empty dunnage return - Manage warehouse operation - 100% location control, FIFO management, Inventory reduction/Min-Max management & 100% system vs physical stock integration - NIL handling damage and rust due to FIFO violation - NIL shortages, Zebra due to Receiving/shipping, warehouse and MFE operation - Accurate & Ontime shortage trigger to supply chain to ensure timely receipts of parts and supply to line - Manage Kanban operation for parts supply and part ordering/receipt from supplier - Coordinate with PS&R, Supply chain, manufacturing, Purchase/Finance, PDC and ensure 100% schedule adherence PDC backorder and VOR parts - Ensure pilferable part storage process to follow and system hygiene to be maintained - Manage ECN implementation and ensure NIL obsolescence due to material handling - Ensure 100% data integrity - closure of sign off sheets with all concern stakeholders in agreed timeline with NIL/minimum financial impact - Drive MH&PE, Other sections of MP&L, MFG for open rejects closure on time, salvage. Scrap with minimum impact - Ensure on time operational support to MH-Line feeding, supply chain, PPM, C&L - Support L&OH targets and achieve cost saving, cost avoidance targets as per management guidelines - Achieve agreed training hours and guide team for career development - Coordination with Plant Engineering on the maintenance of PMHV's, Dock-Levelers & other facilities in WH - Maintain 5S, housekeeping in shop floor - Publish MIS reports for management review and support required - Support agreed stockpile for delinquent suppliers - Support launch and packaging function for smooth business operation - Keep driving 3PL service providers for sustaining high performance & keep improving performance continuously on SQDCME - Drive GFPS (Global Ford Production System) implementation & Ford+ Plans - Coaching & building team for delivering better performance day by day - Resolving conflicts arising out of daily tasks working with CFT - Ensure proactive action / escalation of critical issues and communicate with concerned cross functional departments for timely resolution of issues / potential issues - Develop ISO culture within MP&L sections and to ensure adherence to ISO procedures and ZERO NC in internal & external audits - Develop & foster a culture of VSM driven Kaizens to improve process efficiencies. - Drive the team towards achieving Departmental & Organization objectives. NA **Education Qualification**: B.E / B. Tech **Work Experience**: 5 to 7 years of experience in MP&L; Auto Industry preferable. **Special Knowledge required**:Strong understanding of lean material flow strategies **Others (specifics) **:Exposure to ERP systems, MS Office, Good Communication, analytical & Problem-Solving skills, Demonstrate Leadership skills, specifically drive for results and teamwork, strong inter-personal skills, ability to work well in a fluid environment.

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