Ultrasonic Tool Designer

2 days ago

Vasai Maharashtra, India SJP ULTRASONICS LTD Full time

**We are looking for a skilled Tool Designer (Horn & Fixture) to design and develop ultrasonic welding tooling, including horns, nests, and fixtures, to support our manufacturing operations. The role involves CAD modeling, material selection, and ensuring tooling meets performance, safety, and quality standards.**

**Key Responsibilities**
- Design and develop **ultrasonic horns, fixtures, and tooling** to meet product and process requirements.
- Collaborate with process engineers, manufacturing teams, and customers to define tooling requirements.
- Perform **CAD modelling, drafting, and simulation** (using tools such as SolidWorks, CATIA, NX, or AutoCAD).
- Select suitable materials and manufacturing processes for horns and fixtures to ensure durability, acoustic performance, and reliability.
- Conduct feasibility studies, tolerance analysis, and validation of tooling designs.
- Support **tool trials, debugging, and optimization** to achieve required weld quality and cycle times.
- Work closely with suppliers and toolmakers for fabrication, inspection, and acceptance of tooling.
- Maintain and update **tooling documentation, drawings, BOMs, and revision control**.
- Provide technical support and troubleshooting for existing tooling in production.

**Qualifications & Skills**
- Diploma/Degree in **Mechanical Engineering, Tool Design, Manufacturing Engineering, or related field**.
- **5+ years** of experience in tool design, preferably in **ultrasonic welding, plastics assembly, or precision tooling**.
- Proficiency in **CAD software** (SolidWorks, NX, CATIA, AutoCAD, or equivalent).
- Knowledge of **ultrasonic horn design principles, frequencies, acoustic tuning, and fixture development**.
- Familiarity with **GD&T, tolerance stack-up, and DFM/DFS** practices.
- Hands-on experience with **tool validation, trials, and troubleshooting**.
- Strong problem-solving, analytical, and communication skills.
- Ability to work independently as well as in a cross-functional team.

Pay: ₹30,000.00 - ₹65,000.00 per month

**Benefits**:

- Paid sick time

**Experience**:

- total work: 3 years (required)
- Design: 3 years (required)

Work Location: In person

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