**Electric Vehicle Powertrain Systems Designer**

6 days ago

Ellore, Andhra Pradesh, India beBeePowertrain Full time ₹ 15,00,000 - ₹ 25,00,000

**Job Title:** Powertrain Systems Designer

We are seeking a highly skilled Powertrain Engineer to design and develop electric vehicle (EV) powertrains.

  • Packaging of High Voltage Cables, busbar and its layout along with Plastic carriers required for HV & LV Battery pack.
  • Update in harness routing and Busbar based on Repackaging of interface components with coordination to system integration engineering team.
  • Understanding the Energy Storage system (Battery) sizing for Targeted vehicle performance.
  • Collaborate with systems engineers to ensure implementation of design changes during program development, prototype and production build phases according to project timeline.
  • Carry out stack-up analysis on Designed components.
  • Develop harness/ Busbar/Cell packaging, list out issues and drive resolution prior to validation builds.
  • Creating Test case, Design Rule or requirements as required.
  • Benchmarking & Concept Development.
  • Working on Quality Assurance Framework, Request For Quote and Support Plan along with supplier/Buyer & Value For Money team.
  • Creating and managing Failure Mode and Effects Analysis, Process Failure Mode and Effects Analysis, Bill Of Delivery, Bill Of Process.
  • Comply with Grade/Electromagnetic Compatibility/Safety Compliance.
  • Design and develop interface Plastics / sheet metal components required in Battery enclosure.
  • Support development of parts In-house or at supplier end.
  • Support in testing of the parts at supplier or in-house as per Design Verification or Production Validation.
  • Participate in Supplier Production Part Approval process activities & Periodic audits of suppliers to improve the quality and process improvements.
  • Support builds, creating supply plan for M1/Vehicle Build & for production cars (Saleable vehicles).
  • Engineering solution for build issues & containing and fixing issues on current production vehicle.
  • Support creating a Circuit Schematics and validate the circuit for full architecture of the vehicle.
  • Release 3D Harness Assembly Model in Product Lifecycle Management.
  • Experience of various change management processes like Engineering Change Requests etc.
  • Selection of harness coverings based on 3D model routing and packaging & surrounding geometry.
  • Develop harness packaging issues list and drive resolution prior to validation builds.

The ideal candidate will have a strong background in designing and developing Electric Drive System High Voltage harnesses and busbars, Battery Management System, Geometric Dimensioning and Tolerancing and tolerance stack up, Sheet metal and Plastic part design. Excellent communication skills, demonstrated ability to communicate at all levels is essential.

A good knowledge on Tooling feasibility, Raw materials and their sources, familiarity with full design life cycle process is also essential. Knowledge of Education, Battery Modules, Busbar, DCDC converter and motors will be an added advantage. Understanding of Life cycle of a vehicle will be an added advantage.

The candidate should be a key practitioner in problem solving techniques (eg: six-sigma) and understanding of Failure Mode and Effects Analysis, Process Failure Mode and Effects Analysis. Experience of using industry standard ECR processes is necessary. Good level of knowledge about manufacturing methods / technologies used for EDS Power Distribution is also required.

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