Senior Manufacturing Process Developer

3 hours ago

Thrissur, Kerala, India beBeeManufacturing Full time ₹ 20,00,000 - ₹ 25,00,000

**Manufacturing Engineering Excellence**

We are seeking a seasoned Manufacturing Operations Expert to drive manufacturability, cost-efficiency, and scalability of new products from concept through production launch. This role is responsible for translating design intent into robust manufacturing processes, ensuring smooth integration of new parts into production with a strong focus on quality, timing, and cost.

Key Responsibilities:

  • Collaborate with cross-functional teams to ensure Design for Manufacturability (DFM) and Design for Assembly (DFA) principles are embedded early in the product lifecycle.
  • Lead manufacturing readiness reviews and process capability studies during the development of new parts and products.
  • Develop, validate, and optimize manufacturing processes, tooling, and fixtures for new components and assemblies.
  • Own process development plans, including process flow diagrams, PFMEAs, control plans, and work instructions.
  • Interface with suppliers to support the development, qualification, and industrialization of externally manufactured components.

Launch & Scale-Up:

  • Support pilot builds, prototypes, and low-rate initial production (LRIP) to validate manufacturing feasibility and ensure process stability.
  • Coordinate with production teams to ensure a smooth transition of new parts/products into full-scale manufacturing.
  • Monitor process KPIs during ramp-up and initiate continuous improvement actions where necessary.

Cross-functional Collaboration & Technical Leadership:

  • Act as the technical liaison between engineering, quality, supply chain, and operations for all NPI and part development activities.
  • Participate in design reviews, change management (ECO/ECR), and stage-gate or APQP processes.
  • Mentor junior engineers and support knowledge transfer across engineering and production teams.

Required Qualifications:

  • Education: Bachelor's degree in Mechanical, Manufacturing, Industrial, or related Engineering field. Master's degree is a plus.
  • Experience: 5–15 years of experience in a manufacturing engineering role with a strong focus on new product development, part industrialization, and process development.
  • Technical Skills:
    • Strong knowledge of DFM/DFA, process validation, GD&T, and statistical analysis tools.
    • Proficient in CAD software (e.g., SolidWorks, CATIA, Creo) and engineering documentation platforms (e.g., PLM systems).
    • Experience with manufacturing methods such as machining, injection molding, die casting, stamping, additive manufacturing, etc.
    • Familiarity with quality tools such as FMEA, Control Plans, PPAP, FAIR, SPC, and root cause analysis techniques (8D, 5-Why, Ishikawa).
    • Knowledge of ERP/MES systems and production documentation standards.

Preferred Qualifications & Certifications:

  • Lean Six Sigma Green/Black Belt
  • PMP or experience with structured project management
  • Experience working in APQP or stage-gate product development environments
  • Exposure to Industry 4.0 and smart manufacturing tools

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